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19010-01401 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

19010-01401 BODY ASSY, INJECTI
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BODY ASSY, INJECTI
000. [01] 19010-01401 BODY ASSY, INJECTI 22110-3611A
001. [01] 09011-05250 HOUSING SUB-ASSY, S2210-13850-A
001. [01] 09011-05660 HOUSING SUB-ASSY, S2210-14340-A
001-001. [03] 94904-30010 BOLT, STUD S2285-71060-A
001-002. [01] 09022-10310 UNION, INJECTION P S2213-11580-A
001-003. [01] 09022-10340 UNION, INJECTION P S2213-11590-A
002. [06] 09013-11220 HOLDER, DELIVERY V S2211-61230-A
002. [06] 09013-11091 HOLDER, DELIVERY V S2211-61210-A
003. [06] 09013-61201 SPRING, DELIVERY V S2212-51430-A
004. [06] 94914-02570 O-RING S2281-71260-A
005. [06] 09014-02551 VALVE SUB-ASSY, IN S2210-32390-A
006. [06] 09015-05732 ELEMENT SUB-ASSY, S2210-43800-A
006. [06] 09015-06470 ELEMENT SUB-ASSY, S2210-44550-A
007. [06] 09016-00150 SLEEVE SUB-ASSY, C S2211-81320-A
008. [01] 09021-20630 RACK, CONTROL S2211-31490-A
009. [06] 09016-30160 SEAT, SPRING, UPR S2211-91090-A
010. [06] 09016-40250 SPRING, PUMP PLUNG 22121-1230A
011. [06] 09016-50150 SEAT, SPRING, LWR 22122-1100A
012. [06] 09017-00320 TAPPET SUB-ASSY,IN S2210-51480-A
013. [ C] 09043-80631 SHIM, ELEMENT HOLD 22885-2360A
013. [ C] 09043-80871 SHIM, ELEMENT HOLD S2288-57900-A
013. [ C] 09043-80881 SHIM, ELEMENT HOLD S2288-52390-A
013. [ C] 09043-80891 SHIM, ELEMENT HOLD S2288-52400-A
013. [ C] 09043-80901 SHIM, ELEMENT HOLD 22885-2410A
013. [ C] 09043-80911 SHIM, ELEMENT HOLD S2288-52420-A
013. [ C] 09043-80461 SHIM, ELEMENT HOLD S2288-55580-A
013. [ C] 09043-80451 SHIM, ELEMENT HOLD S2288-55570-A
013. [ C] 09043-80391 SHIM, ELEMENT HOLD S2288-52300-A
013. [ C] 09043-80401 SHIM, ELEMENT HOLD S2288-52310-A
013. [ C] 09043-80411 SHIM, ELEMENT HOLD S2288-52320-A
013. [ C] 09043-80421 SHIM, ELEMENT HOLD S2288-52330-A
013. [ C] 09043-80431 SHIM, ELEMENT HOLD S2288-52340-A
013. [ C] 09043-80441 SHIM, ELEMENT HOLD S2288-55560-A
014. [12] 90196-08651 NUT, HEXAGON 22825-1380A
015. [12] 94901-35880 WASHER, PLATE, SK 22885-2290A
016. [12] 90258-08001 WASHER, SPRING S2287-71720-A
017. [01] 94914-03940 O-RING S2281-71470-A
018. [18] 09013-90020 O-RING S2281-71270-A
018. [12] 09013-90340 O-RING S2281-72280-A
019. [06] 94901-81730 WASHER, COPPER PLA S2284-71550-A
020. [01] 09019-11640 CAMSHAFT, INJECTIO S2212-31990-A
021. [01] 94910-10140 BEARING, ROLLER S2283-71180-A
022. [01] 09019-30050 RING, CAMSHAFT ADJ S2212-41090-A
023. [3C] 09019-40410 PLATE, CAMSHAFT SH S2288-56670-A
023. [3C] 09019-40360 PLATE, CAMSHAFT SH S2288-55700-A
023. [3C] 09019-40350 PLATE, CAMSHAFT SH S2288-55690-A
023. [3C] 09019-40340 PLATE, CAMSHAFT SH S2288-55680-A
023. [3C] 09019-40100 PLATE, CAMSHAFT SH S2288-51580-A
023. [3C] 09019-40090 PLATE, CAMSHAFT SH S2288-51570-A
023. [3C] 09019-40080 PLATE, CAMSHAFT SH S2288-51560-A
023. [3C] 09019-40070 PLATE, CAMSHAFT SH S2288-51550-A
025. [01] 94915-02820 SEAL, OIL S2282-71750-A
026. [01] 09020-10430 COVER, BEARING S2211-11320-A
027. [04] 91518-06161 BOLT, W/WASHER S2281-51310-A
028. [01] 09043-30020 RETAINER, BEARING S2211-11310-A
029. [01] 09036-10240 BEARING, CENTER S2283-71350-A
030. [02] 94900-67300 SCREW S2286-51510-A
031. [02] 09024-80010 WASHER, DRAIN SCRE S2284-71730-A
032. [01] 09021-50060 SCREW, RACK GUIDE S2281-14850-A
033. [01] 09031-70140 PLUG, SCREW 22845-1280A
033. [01] 09031-70420 PLUG, SCREW S2284-51550-A
034. [01] 94910-10130 BEARING, ROLLER S2283-71050-A
035. [01] 09019-30060 RING, CAMSHAFT ADJ S2212-41100-A
036. [04] 94901-02490 WASHER S2287-71100-A
038. [01] 94918-00310 SCREW, HOLLOW S2283-51310-A
039. [3C] 09019-40420 PLATE, CAMSHAFT SH S2288-56730-A
039. [3C] 09019-40390 PLATE, CAMSHAFT SH S2288-56710-A
039. [3C] 09019-40380 PLATE, CAMSHAFT SH S2288-56700-A
039. [3C] 09019-40370 PLATE, CAMSHAFT SH S2288-56690-A
039. [3C] 09019-40330 PLATE, CAMSHAFT SH S2212-91240-A
039. [3C] 09019-40320 PLATE, CAMSHAFT SH S2212-91230-A
039. [3C] 09019-40310 PLATE, CAMSHAFT SH S2212-91220-A
039. [3C] 09019-40300 PLATE, CAMSHAFT SH S2212-91210-A
040. [02] 09011-40110 BUSHING, CONTROL R S2213-11200-A
041. [01] 09036-70040 BUSHING, CONTROL R S2213-11190-A
042. [02] 94901-02470 WASHER S2284-71900-A
044. [01] 94918-00060 SCREW, HOLLOW S2283-51110-A
046. [01] 94914-00380 O-RING S2281-71540-A
047. [03] 90258-06001 WASHER, SPRING S2821-91110-A
048. [03] 90160-06051 NUT, HEXAGON S2282-51480-A
053. [01] 94901-80350 WASHER, COPPER PLA 22847-1950A
053. [01] 94901-81040 WASHER, COPPER PLA 22843-1430A
054. [01] 09011-80570 NEEDLE, TIMING S2213-21730-A
055. [02] 94904-70620 BOLT, W/WASHER S2281-51620-A
056. [02] 09020-80320 PLATE, SHIM S2288-56740-A
059. [06] 09013-30390 STOPPER, DELIVERY S2211-71310-A
062. [01] 09024-50420 SCREW, HOLLOW S2283-51500-A

Include in #3:

09200-02294 as BODY ASSY, INJECTI
09200-02464
09200-03093
09200-03103
09200-04030
09200-04380
09200-04710
09200-04720
09200-05300
09200-05460
19010-01401

Cross reference number



Part num Firm num Firm Name
19010-01401  22110-3611  BODY ASSY, INJECTI




Information:

Specifications
Components parts
Fuel System Component Parts(1) Injection pump(2) Adjustment shim(3) Injection pipe(4) Injection nozzle(5) Return pipe(6) Fuel filter(7) Fuel cutoff solenoidFUEL INJECTION PUMP
Construction
Injection Pump Component Parts(1) Union collar(2) Air vent screw(3) Delivery valve holder(4) Valve spring(5) Holder stopper(6) Housing(7) O-ring(8) Delivery valve(9) Gasket(10) Seat valve(11) Plunger barrel(12) Sleeve(13) Upper seat(14) Plunger spring(15) Plunger(16) Lower seat(17) Adjusting shim(18) Tappet roller(19) Pin(20) Control rack(21) Stop wire bracketInspecting the injection pump while it is mounted on the engine
Never attempt to disassemble the pump unless it is necessary.If the pump is assumed defective, it is recommended to replace the pump assembly. Removal
(1) Disconnect the fuel injection pipes.(2) Remove the tie-rod clip cover.(3) Remove the tie-rod clip and tie-rod.(4) Remove the injection pump assembly.
Removing Injection PumpDisassembly
(1) Remove the stopper plate.(2) Unscrew the delivery holder. Take out the delivery valve and valve spring.(3) Remove the tappet roller and stopper pin.(4) Remove the tappet, plunger spring, etc. CAUTION1. When replacing the plunger barrel, delivery valve, etc., do not loosen the adjusting screw and plate for each cylinder.2. When those parts have been replaced, it is necessary to measure fuel injection quantity by using the pump tester and cam box.3. All parts removed from the pump should be kept classified by cylinders and immersed in clean fuel.Inspection
Inspection of Injection PumpAssembly
(1) Insert the plunger barrel into the housing.(2) Install the delivery valve and valve spring. Temporarily tighten the holder.(3) Insert the control rack.(4) Insert the control pinion. Align the matchmark on the rack with that on the pinion.(5) Install the spring upper seat.(6) Insert the plunger spring.(7) Fit the lower seat to the plunger. Insert the plunger into the barrel side.(8) Depress the tappet roller assembly and install the stopper pin.(9) Tighten the delivery holder. Tightening torque : 3.5 - 3.9 kgm
Direction of Installation of PlungerInstallation
Install the injection pump assembly in the reverse order of removal. CAUTION* When installing the plunger barrel, engage the dowel pin on the housing side with the groove in the barrel.* Position the plunger so that the part-number stamp on its flanges faces the direction opposite to the rack side. (Engage the feed hole with the plunger lead.)* After installation, check for proper injection timing.INJECTION NOZZLE
Construction
Nozzle Holder Ass'y Component Parts(1) Body sub-assembly(2) Shim washer(3) Pressure spring(4) Pin(5) Distance piece(6) Nozzle assembly(7) Retaining nutRemoval
(1) Disconnect the injection pipe and fuel return pipe.(2) Remove the injection nozzle assembly from the cylinder head. CAUTION* Attach an identification-number tag to the removed injection nozzle.* Plug the openings, from which the pipes are disconnected and the nozzle is removed, to prevent intrusion of dust, water, and other foreign particles into the pipes and combustion chamber.Disassembly
If the removed nozzle assembly is assumed defective, disassemble the assembly and repair or replace the faulty parts.(1) Grip the nozzle holder body in a vise. Loosen the retaining nut. Never vise the retaining nut to prevent deformation.(2) Take out the shim washer, pressure spring, distance piece, and nozzle assembly. CAUTION* Scrape off carbon deposit with a wooden spatula. Keep the removed parts immersed

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19010-01660 BODY ASSY, INJECTI 19010-01550 19010-01511 19010-01510 19010-01490
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-01010 0901001180

Group cross 19010-01401

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