19010-00480 BODY ASSY, INJECTI Denso Cross

16Feb2009
D-54
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTION NOZZLES AND INSTALLING AN ADDITIONAL FUEL FILTER ON CERTAIN 320D EXCAVATORS
1254 1261 1290 PS42882
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42882" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
28Feb2011
PROBLEM
The existing machines with Tier-2 emission engines may have excess black smoke on certain 320D Excavators. If the existing injector fails, it may cause blowing of black smoke during machine operation with some load factor.
AFFECTED PRODUCT
Model Identification Number
320D JGZ00151-00417, 489-560, 562-739, 741-830, 880-1121, 1124-1162
320D L MDE00114-00123, 189-193, 248-249, 255-259, 266-270, 276-278, 332-336, 342-346, 352-353, 374-378, 395-398, 403-407, 414-417, 422-426, 433-436, 441-445, 452-455, 460-464, 471-474, 479-483, 566-569, 574-618, 679-682, 687-690, 695-700, 704-711, 804-808, 813-816, 821-825, 830-835, 840-845, 850-853, 858, 863-864, 873-874, 883-884, 893-894, 903-904, 913-914, 923-925, 934-936, 945-947, 956-958, 967-968, 987, 992, 997-998, 1003-1004, 1009, 1014, 1019-1020, 1025-1026, 1031, 1034-1036, 1039-1042, 1045-1048, 1051-1063, 1068-1069, 1074-1075, 1080-1081, 1086-1087, 1092-1093, 1098-1099, 1104-1105, 1110-1111, 1116-1117, 1122-1123, 1130-1159, 1163-1164, 1168-1170, 1175-1176, 1181, 1186-1187, 1192-1193
PARTS NEEDED
Qty
Part Number Description
1 5C2890 NUT-HEX
146 7I7439 GUARD-BULK
1 7X2533 BOLT
1 7X2535 BOLT
2 8T3597 NUT-WELD
2 8T4121 WASHER-HARD
2 8T4182 BOLT-HEX HEAD
3 9X8256 WASHER
4 0994437 GASKET
2 1358573 BOLT AS-SPL
1 1968236 FILTER AS
2 2941831 CLAMP
1 2941833 CLAMP
1 3054887