19000-01522 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

19000-01522 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 19000-01522
002. BODY ASSY, INJECTI 09010-03382
003. TIMER ASSY, AUTOMA 09180-01050
004. PUMP ASSY, FUEL FE 09210-00971

Scheme ###:

000. [01] 19000-01522 PUMP ASSY, INJECTI 22100-47080
003. [01] 09001-80061 COVER, CONTROL RAC 22116-46010
005. [01] 09010-03382 BODY ASSY, INJECTI 22120-47061
006. [01] 09070-00212 GOVERNOR ASSY, COM 22320-47120
007. [01] 09210-00971 PUMP ASSY, FUEL FE 22510-77130
010. [01] 09001-20020 NUT, TIMER ROUND 22611-46010
011. [01] 94901-50490 WASHER, SPRING 22173-46010
012. [01] 09257-50020 SHAFT, SPLINE 22174-47010
013. [01] 94913-00050 KEY, WOODRUFF 90099-13002
014. [01] 91518-08221 BOLT, W/WASHER 90091-20804
015. [03] 94904-70620 BOLT, W/WASHER 90099-04526
016. [01] 91418-06121 BOLT, W/WASHER 90091-20607
100. [01] 09180-01050 TIMER ASSY, AUTOMA 22610-47020

Include in #3:

19000-01522 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
19000-01522  22100-4708  PUMP ASSY, INJECTI




Information:

1. Remove the plug from the fuel injection pump housing and install timing pin (A).2. While the crankshaft is turned clockwise (as seen from the front of the engine), push on tool (A) until it slides into the groove (slot) in the fuel injection pump camshaft.3. Remove the tachometer drive adapter shaft (1). 4. Install tooling (B) into the camshaft drive gear for the fuel injection pump. Turn both bolts evenly until the drive gear is free of the shaft. Remove tooling (B). 5. Remove thrust pin (2) that holds the camshaft in place from the rear of the cylinder block. 6. Remove the camshaft (3) and gears from the cylinder block as a unit. Be careful not to cause damage to the camshaft bearing or journals. The camshaft gear can be removed from the camshaft if a replacement is necessary. See the topic CAMSHAFT in the RECONDITIONING PROCEDURES.Install Camshaft And Gears
1. Install the camshaft gear on the camshaft if it was removed. Heat the gear to a maximum temperature of 315°C (600°F). Put the gear in position on the camshaft. Put clean engine oil on the camshaft lobes and journals. Install camshaft (1) and the gears as a unit. Make sure the timing marks on the crankshaft gear and camshaft gear are in alignment. 2. Install the thrust pin. Tighten the pin to a torque of 45 7 N m (35 5 lb.ft.).3. Put gear (3) in position and install tachometer drive adapter shaft (2). Tighten the shaft to the correct torque. For the correct torque, see the topic DRIVE GEAR FOR THE INJECTION PUMP in the SPECIFICATIONS.4. After valve lifters and timing gear cover have been installed, check the timing as follows: a) Remove timing pin (A).b) Turn the crankshaft clockwise as seen from the front of the engine approximately 1/2 turn. Install timing pin (A) again.c) While turning the crankshaft clockwise, push on timing pin (A) until it slides into the groove (slot) in the fuel injection pump camshaft. d) Remove the plug from the timing hole in the front cover and install a 5/16"-18 NC bolt (4) 2 1/2 in. long. The cover bolt from hole (5) can be used. Turn the crankshaft clockwise until bolt (4) can be installed into the timing gear and is in the center of the timing hole. The camshaft for the fuel injection pump is now in correct time with the engine.e) Remove the bolt and install the plug. Remove timing pin (A) and install the plug. If the bolt can not be installed in the hole of camshaft gear, the timing must be corrected as follows: a) With timing pin (A) installed, remove the tachometer drive adapter housing and shaft.b) Loosen the gear from the fuel injection pump camshaft. Turn the crankshaft clockwise approximately two full turns until bolt (4) can be installed. Install the bolt.c) Install tachometer drive adapter shaft and tighten it to the correct torque. Install adapter housing. Remove the bolt and

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