19000-00558 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

19000-00558 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 19000-00558
002. BODY ASSY, INJECTI 09010-03244
003. GOVERNOR ASSY, COM 09070-00014
004. TIMER ASSY, AUTOMA 09180-01150
005. PUMP ASSY, FUEL FE 09210-00971
006. COUPLING ASSY 09240-00161

Scheme ###:

000. [01] 19000-00558 PUMP ASSY, INJECTI 22100-77132
001. [01] 09010-03244 BODY ASSY, INJECTI 22120-77131
002. [01] 09070-00014 GOVERNOR ASSY, COM 22320-77010
003. [01] 09210-00971 PUMP ASSY, FUEL FE 22510-77130
004. [01] 09180-01150 TIMER ASSY, AUTOMA 22610-77050
005. [01] 09243-60020 COUPLING, INJECTIO 22632-66010
006. [01] 09240-00161 COUPLING ASSY 22630-77051
009. [01] 09001-80010 COVER, CONTROL RAC 22116-77020
010. [01] 94913-00050 KEY, WOODRUFF 90099-13002
011. [01] 09001-20010 NUT, TIMER ROUND 22611-77020
012. [01] 90258-12001 WASHER, SPRING 94511-01200
014. [01] 91518-08221 BOLT, W/WASHER 90091-20804
019. [04] 94904-70620 BOLT, W/WASHER 90099-04526

Include in #3:

19000-00558 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
19000-00558  22100-7713  PUMP ASSY, INJECTI




Information:


WATER SLEEVE CLAMP
1. Clamp.3. Use water sleeve tool (2) to move water sleeve (3) into front cover.4. Remove the cylinder head retaining bolts (4) and (5).
MOVING WATER SLEEVE
2. 8S6692 Water Sleeve Tool. 3. Water sleeve.
CYLINDER HEAD
4. Bolts (four each head). 5. Bolts (eighteen each head).
Be sure fuel injection nozzles are removed before removing head. Nozzles extend through the head and nozzle tips can be broken off if nozzles are not removed from the head.
5. Install two 1P7407 Lifting Eye Bolts in the cylinder head. Attach a hoist and remove the cylinder head assembly, the weight is approx. 85 lbs. (39 kg).
REMOVING CYLINDER HEADInstall Cylinder Head Assemblies
1. Clean the mating surfaces of the cylinder head and cylinder block. Install new cylinder head gasket, clean and dry. Clean bores in cylinder head and inspect and lubricate O-rings for water sleeves.2. Install two 1P7407 Lifting Eye Bolts in the cylinder head. Attach a hoist and install the cylinder head assembly. Coat the cylinder head retaining bolt threads with 9M3710 Anti-Seize Compound. Install the bolts and tighten in the following Step sequence. Step A: Tighten bolts 1 through 18 in numerical order to 60 10 lb. ft. (8.3 1.4 mkg).Step B: Retighten bolts 1 through 18 in numerical order to 95 5 lb. ft. (13.1 0.7 mkg).Step C: Finally tighten bolts 1 through 18 in numerical order (hand tighten only) to 95 5 lb. ft. (13.1 0.7 mkg).Step D: Tighten bolts 19, 20, 21, and 22 in numerical order to 32 5 lb. ft. (4.4 0.7 mkg).
CYLINDER HEAD BOLT LOCATION3. Use the 8S6692 Water Sleeve Tool to slide water sleeve into cylinder head and install clamp.Disassemble Cylinder Head
1. Place head on the FT806 Cylinder Head Bench or the 8S6691 Cylinder Head Stand. Use FT967 Adapter Plates to mount head on the FT806 Cylinder Head Bench.2. Use a 5S1330 or 7F4291 Valve Spring Compressor (1) to remove the valves and valve springs.
REMOVING VALVES
1. 5S1330 Valve Spring Compressor illustrated.3. Use the 8S2263 Valve Spring Tester to check valve spring tension.4. The exhaust valve seats have replaceable inserts. To remove, use the 8S7170 Valve Seat Insert Puller Group.
REMOVING EXHAUST VALVE SEAT INSERTS The valve guides are cast in the cylinder head. If the guides show wear or bellmouthing, they can be restored to original tolerances through knurling.Assemble Cylinder Head
1. Lubricate valve stems with clean engine oil (SAE 30) before installing valves into cylinder head. Earlier engines use a valve spring retainer and washer combination instead of the one piece valve spring retainer shown.
CYLINDER HEAD

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