09649-01580 COMPENSATOR SUB-AS Denso Cross


 

Information compensator sub-as

09649-01580 COMPENSATOR SUB-AS
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Scheme ###:

000. [01] 09649-01580 COMPENSATOR SUB-AS 22540-1C120
001. [01] 09644-01710 COVER SUB-ASSY, GO 22703-1C120
002. [01] 09644-01320 COVER SUB-ASSY, GO 22703-17140
003. [01] 09621-60030 STOPPER, TIMER SLI 22658-64518
004. [01] 09646-50730 R0D, PUSH 22321-17151
005. [01] 09611-80160 BUSHING, GUIDE 22348-64360
006. [01] 19263-10010 DIAPHRAGM 22542-54260
007. [01] 09624-60020 SHEET, PLUNGER SPR 22143-54260
008. [01] 09611-80190 BUSHING, GUIDE 22348-54490
009. [01] 94905-04070 NUT, HEXAGON 90099-05156
010. [01] 09621-10070 CLIP, TIMER 22656-54490
011. [01] 09645-50090 PIN, LEVER CONECTI 22338-54120
012. [01] 09611-80020 BUSHING, GUIDE 22348-54121
013. [01] 09625-40021 NUT, GOVERNOR SHAF 22722-54120
014. [01] 94901-81680 WASHER, COPPER PLA 90099-01473
015. [01] 09604-90230 O-RING 22193-55031
016. [01] 09627-20040 PIN, LEVER SUPPORT 22526-54120
017. [01] 09629-50680 LEVER SUB-ASSY, CO 22308-17570
017. [01] 09629-50080 LEVER SUB-ASSY, CO 22308-54140
018. [02] 09642-60110 GASKET, DELIVERY V 22149-6D450
019. [04] 09644-90130 BOLT, SOCKET 22395-54263
020. [02] 09626-90032 BOLT, GOVERNOR LIN 22739-54120
021. [01] 09604-90180 O-RING 22193-54561
022. [01] 94905-04100 NUT, HEXAGON 90099-05181
022. [01] 94905-05430 NUT, HEXAGON 90099-05252
023. [01] 90200-08211 WASHER, PLATE 90093-00802
024. [01] 90176-06361 NUT, HEXAGON 90092-20608
025. [01] 09602-00110 SCREW SUB-ASSY, OV 22160-54262
026. [01] 09642-60120 GASKET, DELIVERY V 22149-54800
027. [01] 09031-70240 PLUG, SCREW 22129-55110
028. [1C] 09649-20020 SPRING, BOOST COMP 22546-5B013
028. [1C] 09649-20070 SPRING, BOOST COMP 22546-54261
028. [1C] 09649-20150 SPRING, BOOST COMP 22546-54490
028. [1C] 09649-20160 SPRING, BOOST COMP 22546-54491
029. [01] 19263-30010 WASHER, THRUST 22549-17140
030. [01] 09646-60090 SPRING 22327-55030

Include in #3:

09649-01580 as COMPENSATOR SUB-AS

Cross reference number



Part num Firm num Firm Name
09649-01580  22540-1C12  COMPENSATOR SUB-AS
22540-1C120    TOYOTA COMPENSATOR SUB-AS




Information:

Introduction
The problem identified below does not have a permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been some instances of faults with the 459-7216 DEF Injector & Mounting Gp. The faults can lead to the Diesel Exhaust Fluid (DEF) injector not dosing correctly. Diagnostic trouble codes and operator inducements may become active due to these faults.Solution
Follow the correct troubleshooting procedure for any diagnostic codes related to the DEF system. Refer to Troubleshooting for the correct procedure. Diagnostic code 3361–5 Aftertreatment #1 DEF Dosing Unit : Current Below Normal has been reported, which may lead to operator inducement diagnostic codes 5246-15 Aftertreatment SCR Operator Inducement : Severity : High - least severe (1) and 5246-16 Aftertreatment SCR Operator Inducement : Severity : High - moderate severity.If the troubleshooting procedure indicates a DEF injector fault, perform the following procedure:
Ensure that the latest engine software is installed on the engine ECM. Refer to Troubleshooting, ECM Software - Install for the correct procedure.
Illustration 1 g06123677
View of the 459-7216 DEF Injector & Mounting Gp
(1) DEF injector part number
(2) Cavity number
Record the DEF injector part number (1), serial number, and cavity number (2).Note: The cavity number will be either a "1", a "2", or a "3".
If the DEF injector serial number is between "SN150702094314" and "SN160722000000" and the cavity number is "1", continue with this procedure.If the DEF injector serial number is outside of the range specified above, proceed to Test Step 4.If the cavity number is "2" or a "3", proceed to Test Step 4.
Install a replacement DEF injector. Refer to

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