09649-00741 COMPENSATOR SUB-AS Denso Cross


 

Information compensator sub-as

09649-00741 COMPENSATOR SUB-AS
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000. [01] 09649-00741 COMPENSATOR SUB-AS
001. [01] 09644-01160 COVER SUB-ASSY, GO 22703-64361
002. [01] 09644-00870 COVER SUB-ASSY, GO 22703-55031
003. [01] 09621-60030 STOPPER, TIMER SLI 22658-64518
004. [01] 09646-50400 R0D, PUSH 22321-55030
005. [01] 09611-80160 BUSHING, GUIDE 22348-64360
006. [01] 19263-10010 DIAPHRAGM 22542-54260
007. [01] 09624-60020 SHEET, PLUNGER SPR 22143-54260
008. [01] 09611-80190 BUSHING, GUIDE 22348-54490
009. [01] 94905-04070 NUT, HEXAGON 90099-05156
010. [01] 09621-10070 CLIP, TIMER 22656-54490
011. [01] 09645-50090 PIN, LEVER CONECTI 22338-54120
012. [01] 09611-80020 BUSHING, GUIDE 22348-54121
013. [01] 09625-40021 NUT, GOVERNOR SHAF 22722-54120
014. [01] 94901-81680 WASHER, COPPER PLA 90099-01473
015. [01] 09604-90051 O-RING 22193-54121
016. [01] 09627-20040 PIN, LEVER SUPPORT 22526-54120
017. [01] 09629-50670 LEVER SUB-ASSY, CO
017. [01] 09629-50070 LEVER SUB-ASSY, CO 22308-54120
018. [02] 09024-80010 WASHER, DRAIN SCRE 22378-76010
018. [02] 09642-60110 GASKET, DELIVERY V 22149-6D450
019. [04] 09644-90130 BOLT, SOCKET
020. [02] 09626-90032 BOLT, GOVERNOR LIN 22739-54120
021. [01] 09604-90180 O-RING 22193-54561
022. [01] 94905-04100 NUT, HEXAGON 90099-05181
022. [01] 94905-05430 NUT, HEXAGON 90099-05252
023. [01] 90200-08211 WASHER, PLATE
024. [01] 90170-06361 NUT, HEXAGON 94120-40600
024. [01] 90176-06361 NUT, HEXAGON 90092-20608
025. [01] 09602-00110 SCREW SUB-ASSY, OV 22160-54262
025. [01] 09602-00080 SCREW SUB-ASSY, OV 22160-64360
026. [01] 09024-10010 WASHER, AIR BLEEDE 22119-77020
026. [01] 09642-60120 GASKET, DELIVERY V 22149-54800
027. [01] 09031-70200 PLUG, SCREW
028. [1C] 09649-20170 SPRING, BOOST COMP 22546-54492
028. [1C] 09649-20180 SPRING, BOOST COMP
028. [1C] 09649-20310 SPRING, BOOST COMP 22546-67040
029. [1C] 09649-30090 SHIM, BOOST COMPEN 22547-54490
029. [1C] 09649-30100 SHIM, BOOST COMPEN 22547-54265
029. [1C] 09649-30110 SHIM, BOOST COMPEN 22547-54266
029. [1C] 09649-30210 SHIM, BOOST COMPEN 22547-54491
029. [1C] 09649-30220 SHIM, BOOST COMPEN 22547-54492
029. [1C] 09649-30230 SHIM, BOOST COMPEN 22547-54493
029. [1C] 09649-30240 SHIM, BOOST COMPEN 22547-54494
030. [01] 19263-30010 WASHER, THRUST

Include in #3:

09600-04770 as COMPENSATOR SUB-AS
09649-00741

Cross reference number



Part num Firm num Firm Name
09649-00741    COMPENSATOR SUB-AS




Information:

Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
DEF heated lines can get damaged during handling or other failure modes and leak diesel exhaust fluid on Clean Emission Module (CEM) and other components.Solution
Caterpillar is aware of this problem and is recommending the following interim corrective action.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Rework Procedure
Note: This procedure is meant for temporary repair of a DEF line to allow the machine to be safely transported to the repair shop.
Table 1
Required Parts
Part Number Part Name
473-2053 Diesel Exhaust Fluid Lines Gp (5/16th 90 degree adapter)
473-2055 Diesel Exhaust Fluid Lines Gp (5/16th straight adapter)
473-2056 Diesel Exhaust Fluid Lines Gp (3/8th 90 degree adapter)
473-2057 Diesel Exhaust Fluid Lines Gp (38th 90 Straight adapter)
Table 2
Required Tools
Part Number Part Name
1U-7648 Tube Cutter
Illustration 1 g06433660
Cut the connector end on the corrugated section with the cutter.
Illustration 2 g06433665
Cut the two wires with a tie cutter.
Illustration 3 g06433668
Use a knife or sharp blade to cut the outer sheathing off. Ensure not to cut or damage the inner fluid hose.
Illustration 4 g06433669
Install the hose clamp provided first before installing the connector. Use appropriate size (3/8th or 5/16th) and type (90 degree or straight) fitting.
Illustration 5 g06433672
Fasten the clamp until the two jaws are either in contact or about 2 to 3 mm (0.08 to 0.1 inch) apart.

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