09600-09141 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

09600-09141 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 09600-09141
002. RING SUB-ASSY, ROL 09618-00050
003. RING SUB-ASSY, ROL 09618-00270
004. COVER SUB-ASSY, TI 09621-00171
005. GOVERNOR ASSY, TOR 09627-00960
006. SHIM, PLUNGER ADJU 09640-60020

Scheme ###:

000. [01] 09600-09141 PUMP ASSY, INJECTI MD303642
001. [01] 09611-00532 HOUSING SUB-ASSY, MD627125
002. [01] 09640-01430 HEAD SUB-ASSY, DIS MD627098
003. [01] 09644-01380 COVER SUB-ASSY, GO MD627099
004. [01] 09612-10060 SHAFT, DRIVE ME736309
005. [01] 09618-00050 RING SUB-ASSY, ROL ME736310
005. [01] 09618-00270 RING SUB-ASSY, ROL MD627100
005. [01] 09618-00050 RING SUB-ASSY, ROL ME736310
006. [01] 09614-00030 PUMP SUB-ASSY, FUE ME736311
007. [01] 09627-00960 GOVERNOR ASSY, TOR MD627101
008. [01] 09646-01550 SHAFT SUB-ASSY, SP MD627102
009. [01] 09603-00520 SOLENOID ASSY, FUE ME736821
009. [01] 09603-00160 SOLENOID ASSY, FUE
009-001. [01] 09604-90530 O-RING
010. [01] 09626-00050 HOLDER SUB-ASSY, F ME736316
011. [04] 09626-30030 FLYWEIGHT, DISTRIB ME736317
012. [1C] 09625-21380 SLEEVE, GOVERNOR ME736825
012. [1C] 09625-21280 SLEEVE, GOVERNOR ME736824
012. [1C] 09625-20871 SLEEVE, GOVERNOR
013. [01] 09626-50030 WASHER, FLYWEIGHT ME736319
015. [01] 09626-50020 WASHER, FLYWEIGHT ME736320
016. [01] 09625-40050 NUT, GOVERNOR SHAF ME736321
017. [01] 09625-00030 SHAFT SUB-ASSY, GO ME736468
018. [01] 94914-02930 O-RING ME736323
019. [09] 09644-90110 BOLT, SOCKET ME736324
020. [01] 09625-50020 RING, GOVERNOR SLE ME736325
021. [04] 09643-00150 VALVE SUB-ASSY, SN ME736326
022. [04] 09642-00510 VALVE SUB-ASSY, DI ME736327
023. [04] 09642-70010 SPRING, DELIVERY V ME736328
024. [04] 09642-60070 GASKET, DELIVERY V ME736329
026. [01] 09623-00250 CAMPLATE SUB-ASSY, MD627106
028. [01] 09624-50020 PLATE, PLUNGER, LW ME736331
029. [01] 09624-40040 PLATE, PLUNGER, UP ME736332
030. [01] 09622-40040 SPRING, COUPLING ME736333
031. [01] 09622-20020 COUPLING ME736334
032. [01] 09612-40030 GEAR, GOVERNOR DRI ME736335
033. [02] 09612-60020 JOINT, RUBBER ME736336
034. [01] 09612-50010 WASHER, DRIVE SHAF ME736337
035. [01] 09614-70052 COVER, FEED PUMP ME736338
036. [01] 94913-00260 KEY, WOODRUFF ME736339
037. [01] 94913-00300 KEY, WOODRUFF ME736340
040. [01] 09603-90040 SEAL, 0IL ME736342
041. [01] 09620-10060 PISTON, TIMER
042. [01] 09621-30020 SUB-PISTON, TIMER ME736344
043. [01] 09620-50020 PIN, TIMER SLIDE ME736345
044. [01] 09621-60020 STOPPER, TIMER SLI ME736346
044. [01] 09621-60120 STOPPER, TIMER SLI ME736849
045. [01] 09621-10050 CLIP, TIMER ME736347
045. [01] 09621-10080 CLIP, TIMER ME736850
046. [01] 09621-80210 COVER, TIMER
046. [01] 09621-80040 COVER, TIMER ME743594
047. [01] 09621-80270 COVER, TIMER ME736353
048. [1C] 09620-81750 SPRING, TIMER, OUT
048. [1C] 09620-81400 SPRING, TIMER, OUT
048. [1C] 09620-81390 SPRING, TIMER, OUT
048. [1C] 09620-80390 SPRING, TIMER, OUT
048. [1C] 09620-80140 SPRING, TIMER, OUT
048. [1C] 09620-80130 SPRING, TIMER, OUT
050. [03] 94914-02960 O-RING
050. [03] 94914-05820 O-RING ME736359
050. [03] 09604-90400 O-RING ME743600
051. [01] 09641-70040 PLUG, DISTRIBUTIVE ME736360
052. [01] 09641-80020 BOLT, DISTRIBUTIVE ME736361
053. [03] 09642-60030 GASKET, DELIVERY V ME736362
053. [01] 09642-60030 GASKET, DELIVERY V ME736362
054. [01] 94914-02970 O-RING ME736363
054. [01] 09604-90510 O-RING ME743620
055. [01] 09624-70010 SHEET, PLUNGER SPR ME736364
056. [02] 09623-70010 GUIDE SUB-ASSY, PL ME736365
057. [02] 09623-60040 SPRING, PLUNGER ME736366
058. [02] 09624-60010 SHEET, PLUNGER SPR ME736367
060. [01] 94914-02980 O-RING ME736368
062. [02] 09627-90010 SPRING, LEVER SUPP ME736369
063. [01] 09648-00010 SMOKE SET SUB-ASSY ME736370
063-001. [01] 09604-90470 O-RING ME743622
063-001. [01] 94914-02900 O-RING ME736371
064. [01] 90166-06051 NUT, HEXAGON ME736372
065. [01] 94905-05430 NUT, HEXAGON
066. [01] 09644-80350 COLLAR, SMOKE SET
067. [04] 09644-90020 BOLT, SOCKET ME736373
068. [01] 09644-50140 GUIDE, RETURN SPRI ME736832
070. [01] 09602-00030 SCREW SUB-ASSY, OV ME736376
071. [06] 09024-10010 WASHER, AIR BLEEDE ME702102
073. [02] 94900-20420 SCREW, COUNTERSUNK ME736377
075. [01] 09604-90300 O-RING ME736378
078. [01] 09644-40920 SPRING, RETURN ME736834
079. [01] 09644-40930 SPRING, RETURN ME736835
080. [1C] 09643-54261 LEVER SUB-ASSY, AD
080. [1C] 09643-54251 LEVER SUB-ASSY, AD
081. [01] 09644-60100 GASKET, GOVERNOR C ME736386
082. [01] 09616-00030 VALVE SUB-ASSY, RE ME736387
082. [01] 09616-00050 VALVE SUB-ASSY, RE ME743632
082-001. [01] 09604-90180 O-RING ME736285
082-002. [01] 09604-90500 O-RING ME743633
082-002. [01] 94914-02920 O-RING ME736388
084. [01] 09634-20010 NUT, LOCK ME702196
085. [01] 94918-00770 SCREW, HOLLOW ME736389
086. [02] 09626-90020 BOLT, GOVERNOR LIN ME736390
087. [01] 94905-50300 NUT, CAP ME736391
088. [04] 09644-90070 BOLT, SOCKET ME736392
091. [01] 09627-30140 WASHER, GOVERNOR T ME736379
092. [2C] 09624-80220 SHIM, PLUNGER SPRI ME736404
092. [2C] 09624-80110 SHIM, PLUNGER SPRI ME736403
092. [2C] 09624-80100 SHIM, PLUNGER SPRI ME736402
092. [2C] 09624-80090 SHIM, PLUNGER SPRI ME736401
092. [2C] 09624-80080 SHIM, PLUNGER SPRI ME736400
092. [2C] 09624-80070 SHIM, PLUNGER SPRI ME736399
092. [2C] 09624-80060 SHIM, PLUNGER SPRI ME736398
092. [2C] 09624-80050 SHIM, PLUNGER SPRI ME736397
092. [2C] 09624-80040 SHIM, PLUNGER SPRI ME736396
092. [2C] 09624-80030 SHIM, PLUNGER SPRI ME736395
092. [2C] 09624-80020 SHIM, PLUNGER SPRI ME736394
092. [2C] 09624-80010 SHIM, PLUNGER SPRI ME736393
093. [1C] 09626-60280 WASHER, GOVERNOR G ME736415
093. [1C] 09626-60290 WASHER, GOVERNOR G ME736416
093. [1C] 09626-60300 WASHER, GOVERNOR G ME736417
093. [1C] 09626-60310 WASHER, GOVERNOR G ME743634
093. [1C] 09626-60320 WASHER, GOVERNOR G ME743635
093. [1C] 09626-60330 WASHER, GOVERNOR G ME743636
093. [1C] 09626-60340 WASHER, GOVERNOR G ME743637
093. [1C] 09626-60270 WASHER, GOVERNOR G ME736414
093. [1C] 09626-60180 WASHER, GOVERNOR G ME736413
093. [1C] 09626-60170 WASHER, GOVERNOR G ME736412
093. [1C] 09626-60100 WASHER, GOVERNOR G ME736405
093. [1C] 09626-60110 WASHER, GOVERNOR G ME736406
093. [1C] 09626-60120 WASHER, GOVERNOR G ME736407
093. [1C] 09626-60130 WASHER, GOVERNOR G ME736408
093. [1C] 09626-60140 WASHER, GOVERNOR G ME736409
093. [1C] 09626-60150 WASHER, GOVERNOR G ME736410
093. [1C] 09626-60160 WASHER, GOVERNOR G ME736411
094. [1C] 09625-60600 PLUG, GOVERNOR SLE ME736430
094. [1C] 09625-60590 PLUG, GOVERNOR SLE ME736429
094. [1C] 09625-60580 PLUG, GOVERNOR SLE ME736428
094. [1C] 09625-60570 PLUG, GOVERNOR SLE ME736427
094. [1C] 09625-60560 PLUG, GOVERNOR SLE ME736426
094. [1C] 09625-60550 PLUG, GOVERNOR SLE ME736425
094. [1C] 09625-60540 PLUG, GOVERNOR SLE ME736424
094. [1C] 09625-60530 PLUG, GOVERNOR SLE ME736423
094. [1C] 09625-60520 PLUG, GOVERNOR SLE ME736422
094. [1C] 09625-60510 PLUG, GOVERNOR SLE ME736421
094. [1C] 09625-60500 PLUG, GOVERNOR SLE ME736420
094. [1C] 09625-60490 PLUG, GOVERNOR SLE ME736419
094. [1C] 09625-60480 PLUG, GOVERNOR SLE ME736418
095. [2C] 09621-40110 WASHER, TIMER SENS
095. [2C] 09621-40120 WASHER, TIMER SENS
095. [2C] 09621-40130 WASHER, TIMER SENS
095. [2C] 09621-40140 WASHER, TIMER SENS
095. [2C] 09621-40150 WASHER, TIMER SENS
095. [2C] 09621-40100 WASHER, TIMER SENS ME736839
095. [2C] 09621-40090 WASHER, TIMER SENS
095. [2C] 09621-40080 WASHER, TIMER SENS
095. [2C] 09621-40070 WASHER, TIMER SENS
095. [2C] 09621-40060 WASHER, TIMER SENS
095. [2C] 09621-40050 WASHER, TIMER SENS
095. [2C] 09621-40040 WASHER, TIMER SENS
095. [2C] 09621-40030 WASHER, TIMER SENS
096. [01] 09644-80111 COLLAR, SMOKE SET ME736431
097. [1C] 09640-60020 SHIM, PLUNGER ADJU ME736432
097. [1C] 09640-60170 SHIM, PLUNGER ADJU ME736433
097. [1C] 09640-60270 SHIM, PLUNGER ADJU ME736434
097. [1C] 09640-60420 SHIM, PLUNGER ADJU ME736435
097. [1C] 09640-60520 SHIM, PLUNGER ADJU ME736436
105. [01] 94904-50190 BOLT, HEXAGON, W/ ME736840
106. [01] 94904-50180 BOLT, HEXAGON, W/ ME703079
108. [01] 09604-50201 WIRE SUB-ASSY MD627116
109. [01] 09621-00171 COVER SUB-ASSY, TI
110. [01] 09643-82440 BRACKET, IDLE UP
110. [01] 09643-83180 BRACKET, IDLE UP
111. [01] 09644-90110 BOLT, SOCKET ME736324
111. [01] 09644-90130 BOLT, SOCKET ME736283
112. [01] 09644-90140 BOLT, SOCKET ME736442
114. [02] 09644-90100 BOLT, SOCKET ME736443
116. [01] 09644-90070 BOLT, SOCKET ME736392
117. [01] 07630-00310 PICKUP ASSY, TACHO
118. [02] 91518-06141 BOLT, W/WASHER ME736842
119. [01] 09604-90190 O-RING ME736444
121. [01] 09643-80523 BRACKET, IDLE UP ME736843
123. [01] 09221-70350 NIPPLE, SWIVEL
123. [01] 09221-70651 NIPPLE, SWIVEL ME736844
124. [01] 09221-70360 NIPPLE, SWIVEL
125. [01] 09643-82320 BRACKET, IDLE UP
133. [01] 09616-00110 VALVE SUB-ASSY, RE MD627122
134. [01] 09644-80290 COLLAR, SMOKE SET MD627123
135. [02] 09644-90151 BOLT, SOCKET ME736456
137. [01] 09602-91000 CLIP, CONNECTOR SU
138. [01] 09602-90381 CLIP, CONNECTOR SU MD627124
144. [02] 91370-04121 SCREW, W/WASHER MF350745
147. [01] 90577-02000 E-RING ME736460
148. [01] 94910-02860 BEARING, BALL ME736459
150. [01] 09602-90651 CLIP, CONNECTOR SU
151. [01] 09647-10311 BRACKET SUB-ASSY,
152. [01] 19850-00381 SENSOR, ROTARY POS
152. [01] 19850-00680 SENSOR, ROTARY POS
152. [01] 19850-00381 SENSOR, ROTARY POS
154. [01] 94905-61680 NUT ME736463
155. [01] 09653-00071 FILTER, SUB-ASSY ME736445
156. [01] 09606-40110 WASHER ME736446
200. [02] 09642-60130 GASKET, DELIVERY V ME743647

Include in #3:

09600-09141 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09600-09141  MD303642  PUMP ASSY, INJECTI




Information:

Necessary Parts
Removals
The existing system for ground level shutdown control is mechanically activated through a pull cable located near the front bumper. This governor related system will be replaced by an electronic activated system.1. Remove the mechanical shut-off group which consists of the following items:
5T4841 Shut-Off Group (Mechanical) Remove All Parts2. Connected to this group is the Governor Control Group (Chassis) which must be removed.Remove the following items:
5T3209 Governor Control Group Chassis (8GB1-253) Remove All Parts
5T3209 Governor Control Group Chassis (8GB254-676) Remove All Parts
5T3209 Governor Control Group Chassis (8GB677-Up) Remove All Parts
7C5872 Governor Group (8G677-Up). Remove The Following Items. 1. 8W7476 Tube Assembly. 2. 3J7354 Seal. 3. 6D9853 Hose Assembly. 4. 3D7587 Elbow. 5. 8T6765 Plug. 6. 8W7477 Plate. 7. Four 2B2695 Bolt. 8. Four 9M1974 Washer. 9. 5D0470 Valve Group. 10. Two 5S0003 Nut.3. Some air lines and connections must be removed from the cab.Remove the following items from the 5T0861 Air Tank Group (Cab) in order to remove the mechanical governor's air tank system:
5T0861 Air Tank Group (Reference Only)Remove only the items listed in the top chart above labeled "Removal From 5T0861 Air Tank Group (Cab)".
2A6504 Air Tank GroupThe group should now resemble 2A6504 Air Tank Group.4. The governor control group (cab) group was supplied in two major versions.* Without elevated low idle.* With elevated low idle. Remove the low idle from your truck.5. WITHOUT elevated low idle - remove all the following items.
5T0853 Governor Control Group Without Elevated Low Idle6. WITH elevated low idle - Remove the following items.
5T0853 Governor Control Group With Elevated Low Idle The elimination of the small air tank also dictates that changes be made to the control group-brake (service) (cab).7. Remove the following items.
5T0851 Control Group - Service Brake8. Install the following items, using the 2A6499 Service Brake Control Group as an installation guide.* 1-4S7572 Hose Assembly* 1-8X8579 Plate Assembly (Resembles 5T3031 Plate Assembly)* 1-8X7797 Gasket* 4-5M3062 Bolt* 4-8T4896 Washer
2A6499 Page 1 of 4 (Reference Only)
2A6499 Page 2 of 4 (Reference Only)
2A6499 Page 3 of 4 (Reference Only)
2A6499 Page 4 of 4 (Reference Only)9. With the removals and additions, the control group (brake) should resemble the 2A6499 Service Brake Control Group.
5T6544 Brake Control Group10. Connect 4S7527 Hose Assembly (1) of the (5T6544 Brake Control Group) to 4K2986 Anchor Tee (5T0851 Brake Control Group) after removing 2D7325 Tee and 3D6388 Hose Assembly from 5T0853 Governor Control Group (Cab).11. Trucks with elevated low idle only; 8GB419-Up: Connect 4S7528 Hose Assembly of the (5T0851 Brake Control Group) to 2G8815 Pressure Protection Valve, after removing 2D7325 Tee and 4D6243 Hose Assembly from 5T0853 Governor Control Group (Cab).
Typical Example
Typical Example12. The pressure protection valve should look like one of the above photographs, depending upon the attachments on the truck and the date of manufacture. Connect all hoses.Installation of Ground Level Shutdown
The EUI ground level shutdown control will be electrical. The new system will replace the mechanical shutdown shown.
8W3873 Cover1. Modify the existing 8W3873 Cover to accept the new switch as shown in the illustration above. The

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