Information pump assy, injecti
Rating:
Components :
| 001. | PUMP ASSY, INJECTI | 09450-05111 |
Scheme ###:
| 000. | [01] | 09450-05111 | PUMP ASSY, INJECTI | |
| 005. | [01] | 09011-02420 | HOUSING SUB-ASSY, | MM501253 |
| 006. | [01] | 09013-10280 | HOLDER, DELIVERY V | MM501075 |
| 006. | [01] | 09013-10520 | HOLDER, DELIVERY V | MM501507 |
| 007. | [04] | 09013-60480 | SPRING, DELIVERY V | MM501047 |
| 008. | [04] | 09013-70061 | GASKET, DELIVERY V | P720-16141 |
| 008. | [04] | 09013-70130 | GASKET, DELIVERY V | MM501856 |
| 009. | [04] | 09014-01860 | VALVE SUB-ASSY, IN | MM501980 |
| 010. | [04] | 09015-04150 | ELEMENT SUB-ASSY, | |
| 010. | [04] | 09015-02400 | ELEMENT SUB-ASSY, | MM501254 |
| 011. | [04] | 09016-10210 | SLEEVE, PLUNGER CO | MM500229 |
| 012. | [04] | 09016-30082 | SEAT, SPRING, UPR | MM501098 |
| 013. | [04] | 09016-40170 | SPRING, PUMP PLUNG | MM500360 |
| 014. | [04] | 09017-00170 | TAPPET SUB-ASSY,IN | MM500230 |
| 014-001. | [04] | 09017-10021 | TAPPET, INJECTION | |
| 014-002. | [04] | 09217-60010 | ROLLER, FEED PUMP | ME702227 |
| 014-003. | [04] | 09017-60020 | PIN, INJECTION PUM | P720-1429 |
| 015. | [04] | 09018-30050 | PIN, INJECTION PUM | MM500231 |
| 016. | [01] | 09021-00440 | RACK ASSY, CONTROL | MM501255 |
| 017. | [04] | 09030-10060 | SEAT, SPRING, LWR | MM500316 |
| 018. | [02] | 09046-70030 | PLATE | MM500232 |
| 019. | [4C] | 09031-10310 | PLATE, TAPPET ADJU | MM501365 |
| 019. | [4C] | 09031-10300 | PLATE, TAPPET ADJU | MM501364 |
| 019. | [4C] | 09031-10280 | PLATE, TAPPET ADJU | MM501246 |
| 019. | [4C] | 09031-10170 | PLATE, TAPPET ADJU | P760-15160 |
| 019. | [4C] | 09031-10160 | PLATE, TAPPET ADJU | MM500314 |
| 019. | [4C] | 09031-10140 | PLATE, TAPPET ADJU | MM500312 |
| 019. | [4C] | 09031-10130 | PLATE, TAPPET ADJU | MM500311 |
| 019. | [4C] | 09031-10120 | PLATE, TAPPET ADJU | MM500310 |
| 019. | [4C] | 09031-10110 | PLATE, TAPPET ADJU | MM500309 |
| 019. | [4C] | 09031-10010 | PLATE, TAPPET ADJU | ME702559 |
| 020. | [02] | 94901-81020 | WASHER, COPPER PLA | ME022309 |
| 020. | [02] | 09022-20080 | WASHER, FUEL PIPE | ME702235 |
| 021. | [02] | 09024-40180 | SCREW, AIR BLEEDER | MM501152 |
| 022. | [01] | 94918-00510 | SCREW, HOLLOW | MM500446 |
| 023. | [03] | 09006-80020 | PLATE, ADJUSTING | MM514109 |
| 024. | [03] | 94904-71980 | BOLT, W/WASHER | MM501244 |
| 024. | [03] | 94904-80800 | BOLT, WASHER HEAD | |
| 025. | [01] | 09055-40470 | SPRING, DIAPHRAGM | MM514131 |
| 026. | [01] | 09055-40370 | SPRING, DIAPHRAGM | MM501430 |
| 027. | [04] | 90802-20150 | O-RING | MM500438 |
| 028. | [01] | 09089-40020 | E-RING | ME702639 |
| 029. | [01] | 09089-40010 | E-RING | ME702112 |
| 032. | [1C] | 09021-95370 | STOPPER | MM501748 |
| 032. | [1C] | 09021-95360 | STOPPER | MM501747 |
| 032. | [1C] | 09021-93120 | STOPPER | MM501501 |
| 032. | [1C] | 09021-93110 | STOPPER | MM501500 |
| 032. | [1C] | 09021-93100 | STOPPER | MM501499 |
| 032. | [1C] | 09021-93090 | STOPPER | MM501498 |
| 032. | [1C] | 09021-93080 | STOPPER | MM501497 |
| 033. | [1C] | 09021-94010 | STOPPER | MM501348 |
| 033. | [1C] | 09021-94020 | STOPPER | MM501588 |
| 033. | [1C] | 09021-94030 | STOPPER | MM501349 |
| 033. | [1C] | 09021-94040 | STOPPER | MM501589 |
| 033. | [1C] | 09021-94050 | STOPPER | MM501350 |
| 033. | [1C] | 09021-94060 | STOPPER | MM501590 |
| 033. | [1C] | 09021-94000 | STOPPER | MM501587 |
| 033. | [1C] | 09021-93990 | STOPPER | MM501347 |
| 033. | [1C] | 09021-93980 | STOPPER | MM501586 |
| 033. | [1C] | 09021-93970 | STOPPER | MM501346 |
| 033. | [1C] | 09021-93960 | STOPPER | MM501585 |
| 033. | [1C] | 09021-93950 | STOPPER | MM501345 |
| 033. | [1C] | 09021-93940 | STOPPER | MM501584 |
| 033. | [1C] | 09021-93930 | STOPPER | MM501344 |
| 033. | [1C] | 09021-94070 | STOPPER | MM501351 |
Include in #3:
09450-05111
as PUMP ASSY, INJECTI
Cross reference number
| Part num | Firm num | Firm | Name |
| 09450-05111 | PUMP ASSY, INJECTI |
Information:
Introduction
This Special Instruction explains the calibration procedure for the heavy sleeve (commonly called the thick sleeve) metering fuel system. This Special Instruction shows:* The differences between the new 133-8985 Governor And Fuel Injection Pump Group, (HSMFS) and the 109-0324 Governor And Fuel Injection Pump Group, Sleeve Metering Fuel System (SMFS).* Calibration procedure for setting the 124-5932 Lever Assemblies.Recommended Tools
* 4C-9738 Torque Screwdriver set at 1.7 N m (15 lb in).* 4C-9738 Torque Screwdriver set at 4.0 N m (35 lb in).Required Tooling
* 3P-2200 Sleeve Setting Group: The HSMFS Injection Pump Group requires the use of many of the past 3208 Calibration Tools. A few new dedicated tools are required for the HSMFS.
Illustration 1. Parts included, and parts required but not included within the 3P-2200 Sleeve Setting Group. See Chart 1 and Chart 2 for item and part numbers. The 3P-2200 Sleeve Setting Group is used to set, test and adjust SMFS Injection Pump Groups.Reference, Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction, SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group". All tools may be stored in a 6V-3073 Plastic Case. The lid contains a 6V-4094 Liner and 6V-4873 Packing in the bottom for protection. The 6V-4873 Packing is topped with a 2P-8289 Tool Holder Block.
Illustration 2. The 5P-4203 Tool Group. See chart 3. for item and part number. 109-0324 Governor And Fuel Injection Pump Group (SMFS).
Illustration 3. View of the 109-0324 Governor And Fuel Injection Pump Group (SMFS). (1) 9N-5820 Lever. (2) 124-5941 Shaft. (3) 9Y-7791 Sleeve.The SMFS Injection Pump Group 9.0 mm (.35 in) 9Y-7791 Sleeve (3) has four 9N-5820 Levers (1) on each 124-5941 Shaft (2). The 9N-5820 Levers are indexed from the front. The 9Y-7791 Sleeve and 9N-5820 Lever indexes with the groove in the 9Y-7791 Sleeve.133-8985 Governor And Fuel Injection Pump Group (HSMFS).
Illustration 4. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (2) 124-5941 Shaft. (3) 124-5934 Sleeve.
Illustration 5. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (4) 126-7232 Dowel.The new 124-5934 Sleeve (3) is thicker than the former 9Y-7791 Sleeve (3). The new 124-5934 Sleeve can be operated at higher injection pressures needed for emissions control. As a result of its increased thickness, the 124-5934 Sleeve can not be indexed from the front. It must be indexed between two 124-5934 Sleeves.The new 124-5932 Lever Assembly (1) has a 126-7232 Dowel (4) that is split in half. The split 126-7232 Dowel is positioned between two 133-8984 Fuel Pump Assemblies and indexes two 124-5934 Sleeves (3) at the same time.
Illustration 6. Side view of one bank of the HSMFS Injection Pump Group. (1) 124-5932 Lever Assemblies. (2) 124-5941 Shaft.There are two 124-5932 Lever Assemblies (1) on the 124-5941 Shaft (2) of the HSMFS Injection Pump Group, instead of four 9N-5820 levers (1) on each 124-5941 Shaft (2) on the SMFS Injection Pump Group. Each 124-5932 Lever Assembly is positioned in between two and indexes two 133-8984 Fuel Pump Assemblies and two 124-5934
This Special Instruction explains the calibration procedure for the heavy sleeve (commonly called the thick sleeve) metering fuel system. This Special Instruction shows:* The differences between the new 133-8985 Governor And Fuel Injection Pump Group, (HSMFS) and the 109-0324 Governor And Fuel Injection Pump Group, Sleeve Metering Fuel System (SMFS).* Calibration procedure for setting the 124-5932 Lever Assemblies.Recommended Tools
* 4C-9738 Torque Screwdriver set at 1.7 N m (15 lb in).* 4C-9738 Torque Screwdriver set at 4.0 N m (35 lb in).Required Tooling
* 3P-2200 Sleeve Setting Group: The HSMFS Injection Pump Group requires the use of many of the past 3208 Calibration Tools. A few new dedicated tools are required for the HSMFS.
Illustration 1. Parts included, and parts required but not included within the 3P-2200 Sleeve Setting Group. See Chart 1 and Chart 2 for item and part numbers. The 3P-2200 Sleeve Setting Group is used to set, test and adjust SMFS Injection Pump Groups.Reference, Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction, SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group". All tools may be stored in a 6V-3073 Plastic Case. The lid contains a 6V-4094 Liner and 6V-4873 Packing in the bottom for protection. The 6V-4873 Packing is topped with a 2P-8289 Tool Holder Block.
Illustration 2. The 5P-4203 Tool Group. See chart 3. for item and part number. 109-0324 Governor And Fuel Injection Pump Group (SMFS).
Illustration 3. View of the 109-0324 Governor And Fuel Injection Pump Group (SMFS). (1) 9N-5820 Lever. (2) 124-5941 Shaft. (3) 9Y-7791 Sleeve.The SMFS Injection Pump Group 9.0 mm (.35 in) 9Y-7791 Sleeve (3) has four 9N-5820 Levers (1) on each 124-5941 Shaft (2). The 9N-5820 Levers are indexed from the front. The 9Y-7791 Sleeve and 9N-5820 Lever indexes with the groove in the 9Y-7791 Sleeve.133-8985 Governor And Fuel Injection Pump Group (HSMFS).
Illustration 4. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (2) 124-5941 Shaft. (3) 124-5934 Sleeve.
Illustration 5. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (4) 126-7232 Dowel.The new 124-5934 Sleeve (3) is thicker than the former 9Y-7791 Sleeve (3). The new 124-5934 Sleeve can be operated at higher injection pressures needed for emissions control. As a result of its increased thickness, the 124-5934 Sleeve can not be indexed from the front. It must be indexed between two 124-5934 Sleeves.The new 124-5932 Lever Assembly (1) has a 126-7232 Dowel (4) that is split in half. The split 126-7232 Dowel is positioned between two 133-8984 Fuel Pump Assemblies and indexes two 124-5934 Sleeves (3) at the same time.
Illustration 6. Side view of one bank of the HSMFS Injection Pump Group. (1) 124-5932 Lever Assemblies. (2) 124-5941 Shaft.There are two 124-5932 Lever Assemblies (1) on the 124-5941 Shaft (2) of the HSMFS Injection Pump Group, instead of four 9N-5820 levers (1) on each 124-5941 Shaft (2) on the SMFS Injection Pump Group. Each 124-5932 Lever Assembly is positioned in between two and indexes two 133-8984 Fuel Pump Assemblies and two 124-5934