09450-04610 PUMP ASSY, INJECTI Denso Cross

10Oct2007
U-513
A-419
TT-37
Priority
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING FUEL INJECTION PUMPS ON CERTAIN C7/C9 ON-HIGHWAY TRUCK ENGINES
1251 PI31364
This Program must be administered as soon as possible.When reporting the repair, use "PI31364" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Codeand "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31364" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
COMPLETION DATE
TERMINATION DATE
30Apr2008 31Oct2008
PROBLEM
The fuel injection pump needs to be inspected on certain C7/C9 On-Highway Truck Engines. The existing injection pump can cause fuel to mix with engine oil.
AFFECTED PRODUCT
Model Identification Number
C7 C7S00514-00515, 520-527, 531, 534, 536-537, 543, 548, 553, 557-828, 830-1375, 1377-1379, 1382-1383, 1385, 1387-1396, 1398-1407, 1409-1459, 1461-1467, 1469-1474, 1479, 1481-1483, 1485, 1487-1494, 1496-1497, 1500-1508, 1511-1566, 1568-1592, 1594-1610, 1612-1615, 1617-1944, 1946-2223, 2228, 2239, 2243, 2252, 2261-2262, 2264-2266, 2274, 2276, 2279, 2283, 2285-2286, 2289-2290, 2293, 2296, 2301-2792, 2794-2796, 2799-2800, 2802, 2804-2806, 2808-2811, 2814-2816, 2819-2820, 2822, 2825, 2827-2828, 2830-2836, 2839-2841, 2843-2846, 2848, 2850-2851, 2853, 2856-2858, 2863, 2868, 2874-2939, 2941-2953, 2955-3755, 3760, 3767-3768, 3778, 3785, 3787, 3790, 3799-3800, 3805-3807, 3809, 3813, 3816, 3820, 3823, 3828-3829, 3836, 3841, 3848, 3856, 3864-3865, 3868-3894, 3896-3902, 3904-3912, 3917, 3922, 3925, 3927, 3929-3930, 3932-3933, 3935-3936, 3938, 3940-3941, 3943-3946, 3949, 3952-3955, 3958-3959, 3964-3969, 3971, 3973-3977, 3979, 3981-3982, 3985, 3988-3992, 4433-4545, 4547-4550, 4584-4585, 4595, 4601, 4619, 4634, 4636-4637, 4643, 4648, 4650, 4653-4654, 4656, 4681-4682, 4685, 4688, 4754, 4764, 4766, 4784, 4795, 4797-4798, 4806, 4838-4841, 4845, 4850, 4853, 4855, 4860, 4867, 4874, 4877, 4880, 4882, 4886-4887, 4889, 4892, 4894, 4904-4905, 4908, 4922, 4927, 4937, 4942, 4952, 4955, 4960, 4964, 4970, 4976, 4980, 4983, 4985, 5011, 5013, 5016, 5024
C9 C9S00209, 215, 217, 222, 500-507, 522-523, 527, 531, 534-661, 664, 666, 668, 673-738, 740-741, 746-754, 756-762, 771, 782-783, 798, 812, 818, 826, 829, 831, 834-835
PARTS NEEDED
Qty
Part Number Description
2 6V8260 SEAL-O-RING
1 10R6350 PUMP GP-FUEL
1 2923739 TUBE AS-FUEL
1 2923740 TUBE AS-FUEL
ACTION REQUIRED
This procedure only applies to engines with less than 250 hours.
Step 1: Verify oil level on the dipstick gage is at the full mark after engine has been shut off for 15 minutes. Adjust oil level if necessary and reconfirm oil level is at the full mark on gage before procedeing to Step 2.
Step 2: Use Cat Electronic Technician to run the Injector Fuel Delivery Test and repeat test for a total of four times. Test takes approximately 7 minutes for each run and is listed under the Diagnostic Test menu in Cat Electronic Technician.
Step 3: Shut engine off and recheck oil level after 15 minutes.
Result 1: If oil level did not rise return truck to service.
Result 2: If oil level has risen on gage due to fuel dilution, obtain an oil sample and replace high-pressure fuel pump, refer to RENR9707 Disassembly &