09450-04552 PUMP ASSY, INJECTI Denso Cross

11May2007
M638
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REPLACING INJECTOR ROCKER ARMS USED IN CERTAIN C18 MARINE ENGINES
1123 1102 PS42405
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42405" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2009
PROBLEM
The 207-5248 Injector Rock Arms used in some C18 Marine Engine applications have been found to crack and break through the adjusting screw threads at the nose of the arm.
AFFECTED PRODUCT
Model Identification Number
C18 CKH00359, 426, 741, 744-745, 748-749, 1542-1543, 1594, 1641-1642, 1763-1764, 1805, 2053
PARTS NEEDED
Qty
Part Number Description
6 10R4704 ARM AS-UI ROCKER
ACTION REQUIRED
Refer to attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-2000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 4.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure