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09410-00511 BODY ASSY, SUPPLY Denso Cross


 

Information body assy, supply

09410-00511 BODY ASSY, SUPPLY
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Scheme ###:

BODY ASSY, SUPPLY
000. [01] 09410-00512 BODY ASSY, SUPPLY
001. [01] 09411-00230 HOUSING SUB-ASSY,
002. [02] 09413-10020 HOLDER, DELIVERY V
003. [02] 09413-30020 STOPPER, DELIVERY
004. [02] 09408-60090 O-RING, SUPPLY PUM
005. [02] 09013-61252 SPRING, DELIVERY V
006. [02] 09413-70010 GASKET, DELIVERY V
007. [02] 09414-00040 VALVE SUB-ASSY, SU
008. [02] 09415-00260 ELEMENT SUB-ASSY,
008. [02] 09415-00310 ELEMENT SUB-ASSY,
009. [06] 09408-60100 O-RING, SUPPLY PUM
010. [04] 94901-35880 WASHER, PLATE, SK
011. [04] 92156-08081 NUT, FLANGE
012. [02] 09416-20031 SEAT, SPRING, UPR
013. [02] 09416-40030 SPRING, PUMP PLUNG
014. [02] 09416-50031 SEAT, SPRING, LWR
015. [02] 09417-00110 TAPPET SUB-ASSY, S
016. [01] 09419-10451 CAMSHAFT, SUPPLY P
016. [01] 09419-10590 CAMSHAFT, SUPPLY P
017. [02] 94910-10250 BEARING, ROLLER
018. [01] 09410-40160 COVER, BEARING
019. [01] 94915-03200 SEAL, OIL
020. [01] 09408-60150 O-RING, SUPPLY PUM
021. [2C] 09409-50330 PLATE, BEARING COV
021. [2C] 09409-50340 PLATE, BEARING COV
021. [2C] 09409-50350 PLATE, BEARING COV
021. [2C] 09409-50360 PLATE, BEARING COV
021. [2C] 09409-50370 PLATE, BEARING COV
022. [04] 09409-20010 WASHER, SEAL
023. [04] 94904-43320 BOLT
024. [01] 09408-60160 O-RING, SUPPLY PUM
025. [01] 09408-60170 O-RING, SUPPLY PUM
026. [1C] 09409-30120 WASHER, SUPPLY PUM
026. [1C] 09409-30110 WASHER, SUPPLY PUM
026. [1C] 09409-30100 WASHER, SUPPLY PUM
026. [1C] 09409-30090 WASHER, SUPPLY PUM
027. [02] 09404-00340 OVERHAUL KIT, SUPP
028. [01] 94997-91300 SENSOR ASSY, GEAR
028-002. [01] 94914-06310 O-RING
029. [2C] 09409-60080 PLATE, SENSOR SHIM
029. [2C] 09409-60070 PLATE, SENSOR SHIM
029. [2C] 09409-60060 PLATE, SENSOR SHIM
029. [2C] 09409-60050 PLATE, SENSOR SHIM
030. [01] 90200-06081 WASHER, PLATE
031. [01] 90107-06161 BOLT, HEXAGON
032. [01] 09031-00500 VALVE ASSY, OVERFL
033. [05] 09022-20070 WASHER, FUEL PIPE 09022-20070
035. [01] 94918-00310 SCREW, HOLLOW 94918-00310
036. [02] 09022-20120 WASHER, FUEL PIPE 09022-20120
038. [01] 94918-00060 SCREW, HOLLOW 94918-00060
040. [01] 94901-80350 WASHER, COPPER PLA 94901-80350
041. [01] 09031-70480 PLUG, SCREW
042. [02] 09533-10020 STOPPER, W/GASKET
043. [01] 09020-70100 RING, WEAR
044. [01] 09024-40010 SCREW, AIR BLEEDER 09024-40010
045. [01] 94901-03020 WASHER

Include in #3:

09400-00620 as BODY ASSY, SUPPLY

Cross reference number



Part num Firm num Firm Name
09410-00511    BODY ASSY, SUPPLY




Information:

Introduction
This Special Instruction provides detailed instructions on the installation of the sleeve into the compensator group of the 3408E and 3412E Unit Injector Hydraulic Pump. If leaks are experienced at the joint of the compensator and the adapter block, the 174-8943 Sleeve may be installed to improve sealing. The new press fit sleeve contains the O-ring more securely than the original slip fit sleeve.Note: Engines built prior to the serial number break that contain the new sleeve have a "S" stamped at the end of the part number on the serial number plate of the pump. The reworked part numbers appear as "144-0835-06S". Individual Components
Table 1
Quantity     Part Number     Part Description    
1     174-8943     Sleeve    
1     135-2652     O-Ring    
1     033-6039     O-Ring    
6     9X-7680     O-Ring    Necessary Tools
One of the following tools may be used to insert the new sleeve into the compensator group.
A 31.750 mm (1.250 inch) diameter flat plate.
The 1P-0467 Drive Plate from 1P-0510 Driver Group .
An acceptable bearing insertion tool.Removal Of The O-Ring Seals
Illustration 1 g00638376
Remove the four bolts (1) from the compensator (2). Remove the compensator and the adapter. Do not adjust the compensator. Refer to Special Instruction, REHS0192-03, step 3 of procedure for "Disassembly of the 144-0835 Unit Injector Hydraulic Pump Group ".
Illustration 2 g00638368
Remove the four O-ring seals (3) from the bottom side of the adapter. Refer to Special Instruction, REHS0192-03, step 4 of procedure for "Disassembly of the 144-0835 Unit Injector Hydraulic Pump Group ".
Illustration 3 g00638372
Remove the four O-ring seals (4) from the two housings. Refer to Special Instruction, REHS0192-03, step 5 of procedure for "Disassembly of the 144-0835 Unit Injector Hydraulic Pump Group ".
Remove the slip fit sleeve from the compensator housing.Installation Of The Sleeve
Illustration 4 g00637918
(1) Compensator assembly. (2) 174-8943 Sleeve .
Invert the compensator assembly (1). Hold the compensator assembly securely within a vise or a press table.
Start the sleeve (2) by hand into the compensator assembly (1) .Note: It is important that the groove on the outside diameter of the sleeve is oriented toward the O-ring in the joint. If this is not done, there will not be sufficient room to properly seal the O-ring.
Press the sleeve (2) flush with the surface of the compensator assembly (1) using the 1P-0467 Drive Plate or by using an acceptable bearing insertion tool.Installation Of The O-Ring Seals
Illustration 5 g00638368
Install the four O-ring seals (3) on the bottom side of the adapter. Refer to Special Instruction, REHS0192-03, step 16 of procedure for "Assembly of the 144-0835 Unit Injector Hydraulic Pump Group ".
Illustration 6 g00638372
Install the four O-rings (4) on the two housings. Refer to Special Instruction, REHS0192-03, step 17 of procedure for "Assembly of the 144-0835 Unit Injector Hydraulic Pump Group ".
Illustration 7 g00638376
Install the compensator assembly (2) and the adapter as a unit vertically so that the O-rings seals are not damaged. Tighten the four bolts (1) to the following torque.Torque for bolts ... 8 1 N

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19010-02030 BODY ASSY, INJECTI 19010-02020 19010-02010 19010-02000 19010-01990
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-01010 0901001180

Group cross 09410-00511

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