09300-05651 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

09300-05651 PUMP ASSY, INJECTI
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Scheme ###:

000. [01] 09300-05651 PUMP ASSY, INJECTI ME108314
006. [01] 19010-01130 BODY ASSY, INJECTI ME743078
007. [01] 19080-05070 GOVERNOR ASSY, MEC ME736893
008. [01] 94901-40210 WASHER, COUNTERSUN ME702043
009. [01] 94913-00210 KEY, WOODRUFF ME702047
010. [01] 09185-10641 GEAR, TIMER DRIVIN ME108305
011. [01] 09210-01291 PUMP ASSY, FUEL FE ME743079
012. [01] 09001-20220 NUT, TIMER ROUND ME702033
013. [01] 91518-08221 BOLT, W/WASHER MM500963
014. [06] 91418-06161 BOLT, W/WASHER ME702149
015. [01] 09001-80090 COVER, CONTROL RAC ME702251
016. [01] 09006-00521 COVER SUB-ASSY, TI ME736892
017. [04] 94901-15020 WASHER, STEEL PLAT MH005068
018. [04] 90258-10001 WASHER, SPRING MC327716
019. [04] 91266-10081 NUT, HEXAGON MF430122
020. [01] 94914-02840 O-RING MH035502
021. [01] 09255-10771 BLOCK, COUPLING ME736891
022. [04] 90258-08001 WASHER, SPRING MB239626
023. [04] 94904-04471 BOLT, HEXAGON ME702248

Include in #3:

09300-05651 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09300-05651  ME108314  PUMP ASSY, INJECTI




Information:

start by:a) remove fuel injection pump housing and governorb) remove governor
Be careful not to cause damage to the inlet and outlet ports on the bottom of the pump housing. The pump housing must be put on wood blocks before it is disassembled.
1. Remove bolts (3) from rear cover (2). Remove cover (2) and gasket. 2. Remove the shaft and gear from cover (2). Remove bushing (4) from the cover. 3. Remove bolts (10) that hold retainer (11) and gear (9) to the pump camshaft. Remove the retainer and gear.4. Remove the bolts and cover (1) from the pump housing.5. Remove idler gear (5). Remove pinion gear (8) from the pump housing with a soft hammer. Remove drive gear (6).6. Remove cover (7). 7. Remove bolts (14) from levers (17). Pull shaft (12) out of the pump housing. Remove levers (17), bushing (13) and spring (15).8. Remove bypass valve (16). Remove O-ring seal, pin, piston and spring from the valve body. 9. Remove bushing (18) from each of the injection pumps with tool (A). Remove washers (19).10. Put identification on each injection pump as to its location in the pump housing. Hold the fuel racks in the center (zero) position and carefully remove each injection pump with tool (B). 11. Remove the bolt that holds bracket (20) to the fuel injection pump housing. Remove bracket (20) and link (21). 12. Put identification on the left rack (25) and right rack (24). Remove fuel racks (24) and (25).13. Remove spacer (23) and lifter (22) from the pump housing. Put identification on each of the spacers and lifters as to their location in the pump housing. 14. Remove camshaft (26) from the pump housing.15. Remove the upper and lower bearings that hold the pinion gear in the pump housing. 16. Remove the dowel and idler gear shaft from the pump housing with tool group (C). 17. Remove fuel rack bearings (27) from the fuel pump housing. 18. Remove the lip type seals and bearings (29) from the pump housing with tooling (D).19. Remove the camshaft front and rear bearings (28) with tool group (E).Assemble Fuel Injection Pump Housing
1. Put fixture assembly (1) [part of tooling (A)] on the fuel pump housing with the dowels of the fixture in alignment with the left rack bore. Install the bolt that holds the fixture to the pump housing. 2. Put a new bearing (2) in position between the fixture and the fuel rack bore with the tab of the bearing up. Put driver (3) [part of tooling (A)] in alignment with the bearing until the shoulder of the driver makes contact with the bottom of the fixture.3. Turn the fixture and make alignment of the dowels in the fixture with the right rack bore. Install the bolt that holds the fixture to the pump housing.4. Do Step 2 for the left fuel rack bearing. 5. Install the camshaft front and rear bearings with tool group (B). Install the rear bearing until it is .28

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