09300-04782 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

09300-04782 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 09300-04782
002. GOVERNOR ASSY, MEC 09130-04622
003. LEVER SET 09129-10160
004. COVER ASSY, GOVERN 09145-00881
005. TIMER ASSY, AUTOMA 09180-03240
005. TIMER ASSY, AUTOMA 09180-03240
006. PUMP ASSY, FUEL FE 09210-02710
007. BODY ASSY, INJECTI 19010-00190

Scheme ###:

000. [01] 09300-04782 PUMP ASSY, INJECTI ME016886
001. [01] 19010-00190 BODY ASSY, INJECTI ME736125
002. [01] 09180-03241 TIMER ASSY, AUTOMA ME728984
003. [01] 09006-00450 COVER SUB-ASSY, TI ME736126
004. [01] 94914-02840 O-RING MH035502
005. [04] 94901-15020 WASHER, STEEL PLAT MH005068
006. [04] 90258-10001 WASHER, SPRING MC327716
007. [04] 91266-10081 NUT, HEXAGON MF430122
008. [01] 09130-04622 GOVERNOR ASSY, MEC ME736183
009. [01] 09210-02710 PUMP ASSY, FUEL FE ME728983
010. [01] 09028-50021 CAP ME035845
013. [01] 90458-04051 KEY, WOODRUFF ME728066
014. [01] 09001-20220 NUT, TIMER ROUND ME702033
015. [01] 09001-80090 COVER, CONTROL RAC ME702251
016. [05] 94904-72690 BOLT, W/WASHER ME702045
017. [01] 91418-06201 BOLT, W/WASHER ME702041
018. [01] 94904-73910 BOLT, W/WASHER ME703449
021. [01] 09028-50050 CAP ME076458
022. [01] 94901-40210 WASHER, COUNTERSUN ME702043

Include in #3:

09300-04782 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09300-04782  ME016886  PUMP ASSY, INJECTI




Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3596" as the Part Number, "77511" as the Group Number, "56" as the Warranty Claim Description Code and "T"as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3596" as the Part Number, "77511" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
October 31, 1992Termination Date
July 31, 1993Problem
The fuel injector may not seal properly in the injector bore of the cylinder head(s) of certain 3508, 3512, and 3516 Engines. The injector bore needs to be machined on these engines.
Affected Product
Model & Identification Number
3508 (1ZF666-668, 23Z4193-4273,23Z4277, 23Z4279, 23Z4283-4290,23Z4292,23Z4293,23Z4295,23Z4300,23Z4303,23Z4304;95Y822-830;96Y1253-1270;97Y676;69Z592-594,69Z597;70Z807,70Z808)
3512 ( 24Z4352-4411,24Z4413-4420, 24Z4424-4442, 24Z4444-4446,24Z4448,24Z4451-4453, 24Z4456, 24Z4458, 24Z4459,24Z4462,24Z4463;50Y1020-1043;51Y670-672;65Z742-752 ; 66Z486-489;67Z928-959;3YF665-678;49Y664-666)
3516 (25Z2652-2663, 25Z2665-2712, 25Z2715-2722, 25Z2724-2730; 29Z1001-1005; 4XF419-424; 72Z438-440; 73Z545-548)
Parts Needed
Dealers will need to order parts for this Program.
1 - 6V1250 Seal2 - 8J8725 Seal Use as required. Quantities listed are per cylinder.
Action Required
Call Dave Bradshaw (ph. (317) 448-5590) to obtain a tool kit containing the tools necessary to rework the cylinder heads. After obtaining the tool kit, perform the rework according to the attached rework procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Make Every Effort To Complete This Program As Soon As Possible.
Attach.
(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Do not remove the cylinder heads from the engine to complete this rework.If the cylinder heads are stamped with "B" or "R".rework is not required. The "B" or "R" designates that the rework was already completed by the Lafayette Facility. The stamping is located on the cylinder head face.
A procedure and tool kit have been developed to rework the cylinder heads. Please contact Dave Bradshaw of 3500 Customer Service at telephone number (317) 448-5590 for information on how to obtain a tool kit. A list of the components in the tool kit follow.
Use the appropriate service manual disassembly and assembly module as a guide for removing and installing components in this procedure.
1. Identify all the components to be removed by cylinder number so they can be installed in the correct locations.2. Remove the valve cover.3. Remove the rocker arm assembly.4. Remove the fuel line between the fuel manifold and the cylinder head. Remove the unit injector.5. Check for carbon in the cylinder head injector bore, and on the injector's nozzle seat and bottom O-ring area. (See Illustration 1

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