09300-00442 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

09300-00442 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 09300-00442
002. SWITCH KIT, CONTRO 09009-90440
003. BODY ASSY, INJECTI 09010-05232
004. GOVERNOR ASSY, MEC 09130-00564
005. COVER ASSY, GOVERN 09145-00230
006. COVER ASSY, GOVERN 09145-00881
007. TIMER ASSY, AUTOMA 09180-01630
008. PUMP ASSY, FUEL FE 09210-01140
009. PUMP ASSY, FUEL FE 09210-01551

Scheme ###:

000. [01] 09300-00442 PUMP ASSY, INJECTI ME016086
003. [01] 09010-05232 BODY ASSY, INJECTI ME703269
004. [01] 09130-00564 GOVERNOR ASSY, MEC ME703048
005. [01] 09210-01140 PUMP ASSY, FUEL FE ME016021
005. [01] 09210-01551 PUMP ASSY, FUEL FE ME703037
006. [01] 09001-80190 COVER, CONTROL RAC ME022416
007. [01] 94913-00190 KEY, WOODRUFF ME703361
008. [01] 94901-50500 WASHER, SPRING ME008373
009. [01] 09001-20080 NUT, TIMER ROUND ME022426
009. [01] 09001-20260 NUT, TIMER ROUND ME703450
010. [01] 09152-40280 SCREW, STOPPER
010. [01] 94904-72990 BOLT, W/WASHER ME703038
010. [01] 94904-74850 BOLT, W/WASHER ME703933
011. [04] 94904-72690 BOLT, W/WASHER ME702045
011. [03] 94904-72690 BOLT, W/WASHER ME702045
011. [03] 09152-40260 SCREW, STOPPER
012. [01] 90258-06001 WASHER, SPRING ME702596
013. [02] 91418-06201 BOLT, W/WASHER ME702041
013. [01] 91418-06201 BOLT, W/WASHER ME702041
014. [01] 94904-04300 BOLT, HEXAGON ME702044
014. [01] 94904-73910 BOLT, W/WASHER ME703449
015. [01] 90258-08001 WASHER, SPRING MB239626
016. [01] 09009-90440 SWITCH KIT, CONTRO ME016027
019. [01] 09028-50021 CAP ME035845
020. [01] 09028-50050 CAP ME076458
021. [01] 09180-01630 TIMER ASSY, AUTOMA ME016120
022. [01] 09006-00180 COVER SUB-ASSY, TI ME016070
023. [01] 94914-03990 O-RING MH035501
024. [04] 94901-15020 WASHER, STEEL PLAT MH005068
025. [04] 90258-10001 WASHER, SPRING MC327716
026. [04] 91266-10081 NUT, HEXAGON MF430122

Include in #3:

09300-00442 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09300-00442  ME016086  PUMP ASSY, INJECTI




Information:


Do not turn the crankshaft while any of the connecting rods are in the engine without the caps installed.
1. Remove the carbon from the top inside surface of the cylinder liners.2. Turn the crankshaft until two pistons are at bottom center.3. Remove bearing caps (1) from the two connecting rods. 4. Push the pistons up until the piston rings are clear of the cylinder liner. Remove pistons (2). Keep each cap with its connecting rod.5. Do Steps 1 through 4 for the remainder of the pistons.Install Pistons & Connecting Rods
1. Put clean engine oil on the piston rings, connecting rod bearings and cylinder liners. 2. Put two pistons in position opposite of each other in the correct bore of the block. Install pistons (1) with Tool (A).
Make sure that the pistons are installed with flat surfaces (2) of the connecting rods toward each other and the chamfered sides (4) toward the crankshaft.
For more detail about the installation of connecting rod bearings, see Remove & Install Connecting Rod Bearings.
Do not use an impact wrench to tighten the nuts the additional 120 degrees when the bearing clearance is checked.
3. Check the bearing clearances with Plastigage.4. Put 2P-2506 Thread Lubricant on bolts (5). Install caps (3) and the nuts finger tight. Tighten each nut to a torque of 81 8 N m (60 6 lb ft). Put a mark across the nuts and bolts. Tighten each nut 120 degrees more.5. Check the side clearance between two connecting rods on the same crankshaft journal. The clearance must be 0.28 to 0.84 mm (.011 to .033 in) for new rods.6. Do Steps 1 through 5 for the remainder of the pistons.End By:a. install piston cooling tubesb. install oil pumpc. install cylinder headsDisassemble & Assemble Pistons & Connecting Rods
Start By:a. remove pistons and connecting rods 1. Remove bearings (3) from the connecting rod and connecting rod cap. The new style retainer rings allow the use of pliers to remove retainer ring (1).2. Remove retainer ring (1) with Tool (A) or pliers.3. Remove pin (2) and connecting rod (4) from the pistons. 4. Remove piston rings (5) from the piston with Tool (B). Clean the piston ring grooves on the pistons with an acceptable ring groove cleaning tool. See Use Of Piston Pin Bearing Removal & Installation Tools, Special Instructions, SMHS7295-02.5. Heat connecting rod (4) in an oven to a temperature of 177° to 260° C (350° to 500° F). Never use a direct flame to heat a connecting rod. 6. Put connecting rod (4) in position on the base plate of Tooling (C). Put a new rod pin bearing (6) on the adapter part of Tooling (C). The old bearing is pushed out by Tooling (C) as the new bearing is installed.7. Use Tooling (C) to push the new bearing into the connecting rod until the push adapter of Tooling (C) makes full contact with the connecting rod surface.8. Use a pin boring machine to make the rod pin bearing the

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