09210-02610 PUMP ASSY, FUEL FE Denso Cross


 

Information pump assy, fuel fe

09210-02610 PUMP ASSY, FUEL FE
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KIT List:

Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070
Pump assy, fuel fe 1922900070

Scheme ###:

000. [01] 09210-02610 PUMP ASSY, FUEL FE ME728536
002. [01] 09212-00640 HOUSING SUB-ASSY, ME728651
002. [01] 09212-00760 HOUSING SUB-ASSY, ME743681
002-001. [01] 09216-80160 ROD, FEED PUMP PUS ME728652
002-002. [01] 94915-02700 SEAL, OIL ME736497
003. [04] 09212-10011 VALVE, FEED PUMP C ME702220
004. [04] 09212-40010 SPRING, FEED PUMP ME702221
005. [04] 09212-50010 GASKET, CHECK VALV ME702222
006. [02] 09212-60010 PLUG, FEED PUMP CH ME702223
007. [01] 09213-00220 PUMP SUB-ASSY, PRI ME702224
009. [01] 09217-10011 PISTON, FEED PUMP ME702225
010. [01] 09217-30010 SPRING, FEED PUMP ME022306
011. [01] 09217-40050 TAPPET, FEED PUMP ME728653
012. [01] 09217-60010 ROLLER, FEED PUMP ME702227
013. [01] 09217-80040 PIN, FEED PUMP TAP ME728654
014. [02] 09217-90070 BLOCK, FEED PUMP T ME728655
015. [01] 09218-20050 SPRING, FEED PUMP ME728656
016. [01] 09218-40021 PLUG, FEED PUMP PI ME702230
017. [01] 09222-00040 FILTER, FEED PUMP ME702231
018. [01] 09222-30070 SCREW, FUEL PIPE H ME702232
019. [04] 09022-20070 WASHER, FUEL PIPE ME702217
020. [01] 09212-70040 SUPPORT, VALVE ME702823
021. [01] 94901-81240 WASHER, COPPER PLA ME702233
023. [01] 94907-20940 RING, SNAP ME702234
024. [01] 94918-00310 SCREW, HOLLOW ME702236

Cross reference number



Part num Firm num Firm Name
09210-02610  ME728536  PUMP ASSY, FUEL FE
ME728536    MITSUBISHI PUMP ASSY, FUEL FE




Information:

Introduction
The Hydraulic Electronic Unit Injector (HEUI) pump that is used on all C7, C-9 and C9 engine models has received multiple improvements over the course of 2007. This special instruction gives a brief description of the improvements, the resolutions of the improvements, and the part number effectivity of each improvement.The First Improvement
Changes have been made to the control valve and the internal pin for the control valve on the HEUI pump.
Investigation of returned HEUI pumps from the field identified the formation of flat spots on the steel ball that is used in the control valve. The cause of the flat spots has been determined as abrasive wear and impact with the stainless steel pin in the control valve.
The main symptom that was felt by the operator was consistent with unstable engine speed.
The steel ball was changed to a ceramic material and the stainless steel pin was changed to a more durable material in order to resist abrasion.
The change is effective with the following part numbers: 304-0677, 304-0678, 304-0675, 304-0676, 304-0607, 304-0674, 304-0680, 304-0622 and 304-0610.
Illustration 1 g01621580
(1) Location of the steel pin and ball. The Second Improvement
The diameter of the center shaft was increased by two millimeters.
Investigation of returned HEUI pumps revealed that the tapered roller bearing that is internal to the pump was spalling causing metallic debris to be introduced into the entire HEUI system.
Symptoms of this situation were usually a misfire. This was due to the metallic debris that gets into the oil passages of the HEUI fuel injector. Then, a blockage is caused in the oil that is needed in order to inject the fuel. This would result in a misfire.
An additional two millimeters of material has been added to the end of the center shaft. The improvement will strengthen the shaft on the surface for the tapered roller bearing.
This change is effective with the following part numbers: 304-0677, 304-0678, 304-0675, 304-0676, 304-0607, 304-0674, 304-0680, 304-0622 and 304-0610.
Illustration 2 g01621587
(2) Location of added material on the center shaft. The Third Improvement
An additional six millimeters of material has been added to the center shaft in order to create the design of a step shaft.
The symptoms that are addressed by this improvement are the symptoms that are addressed by the second improvement.
This improvement was deemed as a permanent corrective action for the issue of the spalling of the tapered roller bearing and generating metallic debris that entered the HEUI system. The step shaft design eliminated the deflection of the shaft, which was causing uneven loading on the bearing surface and the loss of material.
The change is effective with the following part numbers: 312-0675, 312-0676, 312-0607, 312-0674, 312-0677, 312-0622, 312-0678, 312-0610 and 312-0680
Illustration 3 g01621589
(3) Location of the center shaft that has the step shaft design. Note: Refer to Special Instruction , REHS3819 for extra troubleshooting information and a cleaning procedure for the HEUI fuel system. The Fourth Improvement
The process of crimping has been improved for the connector inside the pump.
The electrical coil inside the pump body did not have an

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