09200-03290 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

Nozzle: 0935005870
09200-03290 PUMP ASSY, INJECTI
Rating:
75
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KIT List:

Pump assy, fuel fe 1922900060
Body assy, injecti 1904400320
Governor assy, mec 1908900170

Components :

001. PUMP ASSY, INJECTI 09200-03290
002. PUMP ASSY, FUEL FE 09210-01291
003. BODY ASSY, INJECTI 19010-00900
004. GOVERNOR ASSY, MEC 19080-05690

Scheme ###:

000. [01] 09200-03290 PUMP ASSY, INJECTI 32A6514510
005. [01] 19010-00901 BODY ASSY, INJECTI
006. [01] 19080-05690 GOVERNOR ASSY, MEC
007. [01] 09001-80081 COVER, CONTROL RAC 09001-80081
008. [01] 94905-03570 NUT, HEXAGON
009. [01] 94913-00300 KEY, WOODRUFF
010. [01] 94901-50590 WASHER, SPRING
012. [01] 09210-01291 PUMP ASSY, FUEL FE 34461-09060
013. [01] 91518-08221 BOLT, W/WASHER 91518-08221
014. [06] 91418-06161 BOLT, W/WASHER 91418-06161

Include in #3:

09200-03290 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09200-03290  32A6514510  PUMP ASSY, INJECTI
32A6514510    MITSUBISHI PUMP ASSY, INJECTI




Information:

2. Remove cover (1). 3. Move the rack until tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to remove the fuel injection pumps.4. Use tool (B) to remove bushing (2). 5. Install tool (C) on the bonnet and remove the fuel injection pump. 6. Remove spacer (3) from the fuel injection pump housing. Spacers (3) are the same thickness for each fuel injection pump so they can be mixed. The fuel injection pump plungers and barrels are sets and can not be mixed.Install Fuel Injection Pumps
1. Install spacer (1) in the fuel injection pump housing. 2. Move the rack until tool (A) can be installed to hold the rack in the center position. The rack must be in the center position to install the fuel injection pumps.3. Turn the camshaft until the lobe of the camshaft is down for the pump to be installed. 4. Install tool (B) on the bonnet of the fuel injection pump. Put clean oil on O-ring seal (4) and install the O-ring seal and bushing (5) over tool (B) as shown. 5. Install the fuel injection pump in the pump housing with saw cut (slot) (3) in the gear in alignment with small pin (2) in the lifter assembly and groove (7) in the barrel in alignment with large pin (6) in the pump housing.6. Push down on tool (B) and tighten bushing (5) by hand until the bushing is even with the top of the housing. If installation of the bushing can not be made this far by hand, remove it. Remove the pump, put the parts in alignment again and install the bushing again.
If installation of pump is correct, the bushing can be tightened by hand until it is even with the face of the pump housing.
7. Remove tool (B) and install tool (C) in the bushing. Use tool (C) and a torque wrench to tighten the bushing to a torque of 165 14 N m (120 10 lb. ft.).8. Remove tools (C) and (A). Install the cover on the fuel injection pump housing.9. Install the fuel injection lines. Tighten the fuel injection line nuts to a torque of 41 7 N m (30 5 lb.ft.).Disassemble Fuel Injection Pumps
start by:a) remove fuel injection pumps
Be careful when the injection pumps are disassembled. Do not damage the surfaces of the plungers, barrels and bonnets. Any scratches will cause leakage inside the fuel injection pump. The plunger and barrel for each pump are made as a set. Do not put the plunger of one pump in the barrel of another pump. If one part has wear, install a complete new pump assembly. Be careful when the plunger is put into the bore of the barrel.
1. Pull plunger (1) and washer (5) out of barrel (3) and spring (2).2. Remove washer (5) from plunger (1).
Do not remove the gear from the plunger. The gear and plunger are assembled

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