09200-00121 PUMP ASSY, INJECTI Denso Cross


 

Information pump assy, injecti

09200-00121 PUMP ASSY, INJECTI
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Components :

001. PUMP ASSY, INJECTI 09200-00121
001. PUMP ASSY, INJECTI 09200-00121
002. BODY ASSY, INJECTI 09010-09970
003. COVER, BEARING 09020-10430
004. GOVERNOR ASSY, MEC 09130-04320
005. LEVER SET 09129-10140
006. COMPENSATOR SUB-AS 19260-00510
007. TIMER ASSY, AUTOMA 09180-03342
007. TIMER ASSY, AUTOMA 09180-03342
007. TIMER ASSY, AUTOMA 09180-03342
008. PUMP ASSY, FUEL FE 09210-02590
009. COUPLING ASSY 09250-00951

Scheme ###:

000. [01] 09200-00120 PUMP ASSY, INJECTI 22010-7170
000. [01] 09200-00121 PUMP ASSY, INJECTI 22010-7170
003. [01] 09010-09970 BODY ASSY, INJECTI
003. [01] 09010-09971 BODY ASSY, INJECTI
004. [01] 09130-04320 GOVERNOR ASSY, MEC
005. [02] 94904-76880 BOLT, W/WASHER
006. [01] 09001-80420 COVER, CONTROL RAC 22114-1240A
007. [01] 09180-03342 TIMER ASSY, AUTOMA
008. [01] 09001-20340 NUT, TIMER ROUND
009. [04] 94904-76890 BOLT, W/WASHER
010. [02] 94904-70620 BOLT, W/WASHER 22815-1620A
010. [02] 91418-06121 BOLT, W/WASHER 22815-1500A
011. [01] 90458-05750 KEY, WOODRUFF 22891-1070A
012. [01] 09210-02590 PUMP ASSY, FUEL FE 22570-1520A
013. [01] 09069-11500 BRACKET, STOP WIRE
014. [01] 94901-81550 WASHER, COPPER PLA 96542-2150A
015. [01] 09250-00951 COUPLING ASSY 22610-1740A
016. [01] 94904-76910 BOLT, W/WASHER
017. [01] 94904-76900 BOLT, W/WASHER
019. [01] 09028-50030 CAP 22323-1210A
026. [01] 09069-00360 BRACKET SUB-ASSY,
027. [02] 91808-08121 BOLT, FLANGE 22815-3330A
028. [01] 09031-00350 VALVE ASSY, OVERFL 22107-1470A
029. [03] 94901-02490 WASHER 22877-1100A
030. [01] 09028-50050 CAP 22323-1430A

Include in #3:

09200-00121 as PUMP ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09200-00121  22010-7170  PUMP ASSY, INJECTI




Information:

Introduction
The problem that is identified below has a known solution. Use the solution that is identified below.Problem
Excessive white or blue smoke has been observed coming from the exhaust pipe when running the machines listed above at high idle. Running machines at higher altitudes may cause excess fuel burn and excessive smoking.Solution
Sometimes diesel injector timing can be adjusted to eliminate diesel engine smoking. Refer to the procedure below to adjust the injector timing.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Personal injury or death may result from failure to adhere to the following procedures.Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.Clean up all leaked or spilled fuel. Do not smoke while working on the fuel system.Turn the disconnect switch OFF or disconnect the battery when changing fuel filters.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Required Parts
Table 1
Required Parts
Item Qty Part Number Part Name
1 6 562-0435 O-Ring Seal Required Tools
Table 2
Required Tools
Item Qty Part Number Part Name
T1 1 563-4353 Adjustment Tool
T1a 1 - Eccentric Gasket
T1b 1 - Supply Fitting
T1c 1 - Purge Hose
T2 1 - Inlet Hose Diesel Injector Timing Adjustment
Note: The drive clutch side of the engine is cylinder (1), the center is cylinder (2), and the alternator side is cylinder (3).
Remove the valve cover and the fuel rail.
Illustration 1 g06542022
(T1) 563-4353 Adjustment Tool
Illustration 2 g06542023
(T1a) Eccentric gasket
Install adjustment tool (T1) on the injector for center cylinder (2) using eccentric gasket (T1a). Install eccentric gasket (T1a) over the check valve in place of the O-ring.
Illustration 3 g06542029
(T1b) Supply fitting
(T1c) Purge hose
(T2) Inlet hose
Connect a suitable container filled with clean diesel fuel to supply fitting (T1b) using inlet hose (T2). Place a small cup under purge hose (T1c).
Illustration 4 g06536094
(1) Drive clutch side cylinder
(2) Center cylinder
(3) Alternator side cylinder
(A) TDC index mark
Rotate the engine in the direction of rotation (clockwise) until center cylinder (2) is at Top-Dead-Center (TDC) with the compression stroke. The reference mark for center cylinder (2) must be aligned with the TDC index mark (A) and the valves must be closed.

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