09080-03662 GOVERNOR ASSY, MEC Denso Cross

Introduction
The 240-0716 Tube Kit is available for repair of the high pressure oil line. The kit is used in order to replace the flexible high pressure oil line. The oil line is part of the Hydraulic Electronic Unit Injector (HEUI) Pump.The 240-0716 Tube Kit is used on engine models with the following serial number prefixes: 1AJ, 6PZ and 7JZ.
Table 1
Components in 240-0716 Tube Kit    
Callout     Part Number     Description     Quantity    
11     9M-1974     Washer     1    
13     122-5855     Spacer     1    
10     8S-8820     Clip     1    
12     8C-5748     Bolt     1    
9     6V-8636     Connector     1    
17     6V-9001     Elbow     1    
15     214-7568     O-ring     2    
16     221-3494     O-ring     2    
14     241-3782     Tube assembly     1    
18     033-6028     O-ring     1    
19     123-3132     Backup ring     1    
20     033-6039     O-ring     1    Removal of the Flexible Oil Line
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Remove any coolant lines that may interfere with the installation. Remove any air inlet lines that may interfere with the installation.
Illustration 1 g01006397
Typical example (1) Bolt (2) Washer (3) Air inlet cover
Remove bolt (1) and the washer (2) from the air inlet cover (3). Discard the bolt (1) and the washer (2) .
Disconnect the electrical connector of the injection actuation pressure control valve (7). Remove the injection actuation pressure control valve (7) from the pump. Retain the injection actuation pressure control valve (7) for the reinstallation.Note: Modifications to the tools may need to be made in order to reduce interference with engine components.
Illustration 2 g01007381
Modified 2P-5494 crowfoot wrench
Remove the hose assembly (5), the connector (8), and the elbow (6). Discard these parts.
Illustration 3 g01006381
(4) HEUI pump (5) Flexible oil line (6) Elbow (7) Injection actuation pressure control valve (8) ConnectorInstallation of the 240-0716 Tube Kit
Illustration 4 g01006407
(4) HEUI pump (7) Injection actuation pressure control valve (9) Connector (10) Clip (11) Washer (12) Bolt (13) Spacer (14) Tube assembly (15) O-ring (16) O-ring (17) Elbow
Illustration 5 g01006437
(7) Injection actuation pressure control valve (9) Connector (15) O-ring (16) O-ring (17) Elbow
Apply a light coat of oil to the O-rings (15) and (16) during installation. Install the O-ring (15) on the connector (9). Install the O-ring (16) on the connector (9). Thread the connector (9) into the port on