09010-06000 BODY ASSY, INJECTI Denso Cross


 

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09010-06000 BODY ASSY, INJECTI
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KIT List:

Body assy, injecti 1904400340
Body assy, injecti 1904400340
Body assy, injecti 1904400340
Body assy, injecti 1904400340

Scheme ###:

000. [01] 09010-06001 BODY ASSY, INJECTI 22120-68110
001. [01] 19011-03470 HOUSING KIT, INJEC 22190-68110
001-001. [03] 94904-30010 BOLT, STUD 90099-04071
003. [06] 09013-10010 HOLDER, DELIVERY V 22131-77020
004. [06] 09013-60591 SPRING, DELIVERY V 22148-68010
005. [06] 09013-70010 GASKET, DELIVERY V 22149-76010
006. [06] 09014-00010 VALVE SUB-ASSY, IN 22104-77020
007. [06] 09015-03490 ELEMENT SUB-ASSY, 22105-68110
008. [06] 09015-60010 PINION, PLUNGER CO 22155-76010
009. [06] 09015-70010 SCREW, PLUNGER CON 22156-76010
010. [06] 09016-10160 SLEEVE, PLUNGER CO 22142-77020
010. [06] 09016-10330 SLEEVE, PLUNGER CO 22142-58230
011. [06] 09016-30010 SEAT, SPRING, UPR 22143-77020
011. [06] 09016-30191 SEAT, SPRING, UPR
012. [06] 09016-40090 SPRING, PUMP PLUNG 22144-46010
013. [06] 09016-50160 SEAT, SPRING, LWR
014. [06] 09017-00070 TAPPET SUB-ASSY,IN 22106-46010
015. [01] 09020-60170 GASKET, BEARING CO
015. [01] 09020-60060 GASKET, BEARING CO 22195-68010
016. [06] 09018-90060 PLUG, INJECTION PU 22157-48023
016. [06] 09018-90090 PLUG, INJECTION PU
017. [01] 09019-10710 CAMSHAFT, INJECTIO 22146-68010
017. [01] 09019-11111 CAMSHAFT, INJECTIO
019. [02] 94910-10120 BEARING, ROLLER 90033-66011
020. [02] 09019-30020 RING, CAMSHAFT ADJ 22147-77020
021. [01] 94914-02210 O-RING 90301-64004
022. [04] 91418-06201 BOLT, W/WASHER 90091-20608
024. [01] 09020-10390 COVER, BEARING 22111-68010
026. [01] 09021-20180 RACK, CONTROL 22114-47010
027. [01] 09021-50011 SCREW, RACK GUIDE 22115-77020
027. [01] 09021-50060 SCREW, RACK GUIDE 22115-78140
028. [02] 09022-20070 WASHER, FUEL PIPE 94712-77121
030. [01] 94918-00310 SCREW, HOLLOW 90099-18010
031. [03] 09023-00031 PLATE SET, VALVE H 22102-67010
032. [01] 09024-00010 BLEEDER SUB-ASSY, 22107-67010
032-001. [01] 09024-10010 WASHER, AIR BLEEDE 22119-77020
032-002. [01] 09024-20010 NIPPLE, AIR BLEEDE 22118-77020
032-003. [01] 09024-30030 PACKING, AIR BLEED 22121-77020
032-004. [01] 09024-40010 SCREW, AIR BLEEDER 22117-77020
036. [01] 94918-00680 SCREW, HOLLOW 90401-10006
037. [02] 94901-81570 WASHER, COPPER PLA 90099-01451
040. [01] 94914-00380 O-RING 90099-14015
041. [6C] 09019-40060 PLATE, CAMSHAFT SH 22166-76010
041. [6C] 09019-40050 PLATE, CAMSHAFT SH 22165-76010
041. [6C] 09019-40040 PLATE, CAMSHAFT SH 22164-76010
041. [6C] 09019-40030 PLATE, CAMSHAFT SH 22163-76010
041. [6C] 09019-40020 PLATE, CAMSHAFT SH 22162-76010
041. [6C] 09019-40010 PLATE, CAMSHAFT SH 22161-76010
042. [01] 09027-00941 COVER SUB-ASSY, IN 22101-77130
042-002. [02] 09024-30030 PACKING, AIR BLEED 22121-77020
042-003. [01] 09027-20220 GASKET, INJECTION
042-004. [01] 09027-50083 PROCESSING DRAWING
042-005. [02] 09027-60020 SCREW 22154-76051
042-005. [02] 09027-60030 SCREW
044. [01] 09045-30050 STAY, INJECTION PU 22177-68010
045. [02] 91410-08141 BOLT, W/WASHER 91611-40814
047. [03] 90160-06051 NUT, HEXAGON 94110-40600
048. [03] 90258-06001 WASHER, SPRING 94511-00600
049. [ C] 09031-10140 PLATE, TAPPET ADJU 22186-46010
049. [ C] 09031-10130 PLATE, TAPPET ADJU 22185-46010
049. [ C] 09031-10120 PLATE, TAPPET ADJU 22184-46010
049. [ C] 09031-10110 PLATE, TAPPET ADJU 22183-46010
049. [ C] 09031-10100 PLATE, TAPPET ADJU 22182-46010
049. [ C] 09031-10090 PLATE, TAPPET ADJU 22189-48036
049. [ C] 09031-10080 PLATE, TAPPET ADJU 22189-48035
049. [ C] 09031-10070 PLATE, TAPPET ADJU 22189-48034
049. [ C] 09031-10060 PLATE, TAPPET ADJU 22189-48033
049. [ C] 09031-10050 PLATE, TAPPET ADJU 22189-48032
049. [ C] 09031-10040 PLATE, TAPPET ADJU 22189-48031
049. [ C] 09031-10030 PLATE, TAPPET ADJU 22189-46010
049. [ C] 09031-10020 PLATE, TAPPET ADJU 22188-46010
049. [ C] 09031-10010 PLATE, TAPPET ADJU 22187-46010
049. [ C] 09031-10150 PLATE, TAPPET ADJU 22186-48010

Cross reference number



Part num Firm num Firm Name
09010-06000    BODY ASSY, INJECTI
22120-68110    TOYOTA BODY ASSY, INJECTI




Information:


Illustration 1 g00569647
ETR Junction Box with oil pressure protection (OP), water temperature protection (WT), and overspeed protection (OS) that does not require a switchgear for use on 3200 through 3400 Engines
(1) Terminal strips (TS)
(2) Wiring harness
(3) Electronic speed switch (ESS)
(4) Junction box
(5) Identification foil
(6) Jumper between terminals (TS-3) and (TS-4)
(7) Diodes (D3) and (D4)
(8) Emergency stop switch (ES)
(9) Jumper between terminals (TS-28) and (TS-29)
(10) Jumper between terminals (TS-30) and (TS-31)
(11) Slave relay (SR1)
(12) Slave relay (SR2) for air shutoff solenoid (ASOS)
(13) Grommets for engine oil pressure switches
(14) Start/stop switch (SSS)
(15) Circuit breakers
(16) Engine oil pressure switch (OPS1)
(17) Mounting brackets for grommets
Illustration 2 g00290419
ETR Junction Box with oil pressure protection (OP), water temperature protection (WT), and overspeed protection (OS) that does not require a switchgear for use on 3500 Engines
(1) Terminal strips (TS)
(2) Wiring harness
(3) Electronic speed switch (ESS)
(4) Junction box
(5) Identification foil
(6) Jumper between terminals (TS-3) and (TS-4)
(7) Diodes (D3) and (D4)
(8) Emergency stop switch (ES)
(9) Jumper between terminals (TS-27) and (TS-28)
(10) Jumper between terminals (TS-28) and (TS-29)
(11) Jumper between terminals (TS-30) and (TS-31)
(12) Diode for electric governor actuator (if equipped)
(13) Slave relay (SR1)
(14) Slave relay (SR2) for air shutoff solenoid (ASOS)
(15) Slave relay (SR3) for starting aid switch (if equipped)
(16) Grommets for engine oil pressure switches
(17) Start/stop switch (SSS)
(18) Circuit breakers
(19) Engine oil pressure switch (OPS1)
(20) Mounting brackets for grommets
(21) Engine oil pressure switch (OPS2) (if equipped) Introduction
The ETR Junction Box with oil pressure protection (OP), water temperature protection (WT), and overspeed protection (OS) that does not require a switchgear is a system that has full protection. The system has a junction box arrangement that is designed to monitor four functions:
Engine overspeed
Crank termination
Oil pressure
Coolant temperatureThe junction box includes the following components:
Electronic speed switch (ESS) (3)
Start/stop switch (SSS) (17) and (14)
Slave relay (SR1) (11) and (13)
Slave relay (SR2) (if equipped) with an air shutoff solenoid (ASOS) (12) and (14)
Oil pressure switch (OPS1) (16) and (19)
Oil pressure switch (OPS2) that is only in 3500 Engines (21)
Emergency stop switch (ES) (8)The components that are listed below operate with the junction box. The components are also mounted on the engine.
Fuel shutoff solenoid (FSOS)
Air shutoff solenoid (ASOS)
Water temperature switch (WTS)The slave relay (SR1) must be energized in order for the engine to run with the ETR electric protection system.Electrical Schematics and Wiring Diagrams
This manual contains the point-to-point wiring diagrams for the complete electric protection system and the junction box. Four types of electrical schematics for each electric protection system arrangement are shown in this service manual.
Junction box wiring diagram
IEC (International Electro-Technical Commission) schematic
JIC (Joint Industrial Council) schematic
Junction box wiring harness diagramNote: The line number that follows a component code gives the location of the component on the IEC and JIC schematics.Circuit Operation With No Faults
Engine Shutdown
When the engine is stopped, power is always available across the terminals (ESS-5) and (ESS-6) (line 54) of the electronic speed switch (ESS). All of the switches are in the normally open position or the normally closed positions at that time.Engine Start-up
Illustration 3 g00282721
2W-6832 Switch
(1) Keyway.
Table 1
Switch Position Contacts that

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