09010-04050 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

09010-04050 BODY ASSY, INJECTI
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KIT List:

Body assy, injecti 1904400420
Body assy, injecti 1904400420

Scheme ###:

000. [01] 09010-04050 BODY ASSY, INJECTI
001. [01] 09011-02331 HOUSING SUB-ASSY,
001-001. [03] 94904-30010 BOLT, STUD
002. [06] 19045-00120 ELEMENT KIT, INJEC
002-001. [06] 09013-10410 HOLDER, DELIVERY V
002-002. [06] 09013-60520 SPRING, DELIVERY V
002-003. [06] 09014-01040 VALVE SUB-ASSY, IN
002-004. [06] 94901-00670 WASHER
002-005. [06] 09015-02270 ELEMENT SUB-ASSY,
002-006. [06] 94901-34340 WASHER, PLATE, SK
002-007. [06] 09043-60030 COVER, ELEMENT
002-008. [12] 94914-01120 O-RING
002-009. [06] 94914-00991 O-RING
002-010. [06] 09044-80010 DISTANCE RING
002-011. [06] 09016-00020 SLEEVE SUB-ASSY, C
002-012. [06] 09016-30060 SEAT, SPRING, UPR
002-013. [06] 09016-40130 SPRING, PUMP PLUNG
002-014. [06] 09016-50041 SEAT, SPRING, LWR
002-015. [06] 09017-00110 TAPPET SUB-ASSY,IN
002-016. [06] 94907-20780 RING, SNAP
002-017. [06] 09042-00030 HOLDER ASSY, ELMEN
002-018. [06] 94914-02710 O-RING
016. [ C] 09043-80790 SHIM, ELEMENT HOLD
016. [ C] 09043-80800 SHIM, ELEMENT HOLD
016. [ C] 09043-80810 SHIM, ELEMENT HOLD
016. [ C] 09043-80820 SHIM, ELEMENT HOLD
016. [ C] 09043-80830 SHIM, ELEMENT HOLD
016. [ C] 09043-80840 SHIM, ELEMENT HOLD
016. [ C] 09043-80780 SHIM, ELEMENT HOLD
016. [ C] 09043-80770 SHIM, ELEMENT HOLD
016. [ C] 09043-80760 SHIM, ELEMENT HOLD
016. [ C] 09043-80750 SHIM, ELEMENT HOLD
016. [ C] 09043-80740 SHIM, ELEMENT HOLD
016. [ C] 09043-80730 SHIM, ELEMENT HOLD
016. [ C] 09043-80720 SHIM, ELEMENT HOLD
016. [ C] 09043-80710 SHIM, ELEMENT HOLD
020. [01] 09021-20340 RACK, CONTROL
021. [02] 09011-40060 BUSHING, CONTROL R
022. [01] 94908-20290 PIN, STRAIGHT
023. [01] 09036-70010 BUSHING, CONTROL R
029. [01] 09019-10640 CAMSHAFT, INJECTIO
030. [01] 09036-10070 BEARING, CENTER
032. [02] 90015-06181 SCREW, SLOTTED OVA
033. [02] 94910-10130 BEARING, ROLLER
034. [01] 09020-10110 COVER, BEARING
035. [01] 94915-01420 SEAL, OIL
035. [01] 94915-02820 SEAL, OIL
036. [01] 94914-00970 O-RING
037. [ C] 09020-80060 PLATE, SHIM
037. [ C] 09020-80050 PLATE, SHIM
037. [ C] 09020-80040 PLATE, SHIM
037. [ C] 09020-80030 PLATE, SHIM
037. [ C] 09020-80020 PLATE, SHIM
037. [ C] 09020-80010 PLATE, SHIM
037. [ C] 09020-80070 PLATE, SHIM
038. [01] 09043-30010 RETAINER, BEARING
039. [04] 90000-06151 SCREW, SLOTTED PAN
041. [01] 09031-70070 PLUG, SCREW
042. [06] 09031-70060 PLUG, SCREW
043. [01] 09027-10340 PLATE, INJECTION P
043. [01] 09027-10380 PLATE, INJECTION P
044. [12] 90045-06121 SCREW, SLOTTED POL
045. [01] 09043-10030 COVER, DELIVERY VA
047. [02] 94900-20040 SCREW, COUNTERSUNK
048. [02] 94918-00310 SCREW, HOLLOW
052. [01] 94918-00570 SCREW, HOLLOW
053. [02] 09025-10010 WASHER, INJECTION
055. [12] 94901-17040 WASHER, STEEL PLAT
058. [01] 09031-00140 VALVE ASSY, OVERFL
059. [06] 94901-81460 WASHER, COPPER PLA
060. [01] 09011-80170 NEEDLE, TIMING
061. [02] 94904-71790 BOLT, W/WASHER
063. [01] 94914-00380 O-RING
063. [01] 09010-60040 GASKET, FEED PUMP
065. [01] 09027-20140 GASKET, INJECTION
065. [01] 09027-20260 GASKET, INJECTION
066. [01] 94901-80710 WASHER, COPPER PLA
067. [06] 94981-81500 TERMINAL, PLUG
068. [02] 09140-30110 WASHER, LOCK
069. [01] 09001-80152 COVER, CONTROL RAC
070. [01] 94901-80710 WASHER, COPPER PLA
071. [01] 94905-08400 NUT, HEXAGON
072. [01] 94901-40070 WASHER, COUNTERSUN
073. [01] 90458-05750 KEY, WOODRUFF
074. [02] 94901-80350 WASHER, COPPER PLA
075. [01] 94805-30100 NUT, HEXAGON, W/HO
076. [01] 09002-60050 SCREW, ADJUSTING
077. [01] 09003-20040 CAP

Include in #3:

09010-04050 as BODY ASSY, INJECTI

Cross reference number



Part num Firm num Firm Name
09010-04050    BODY ASSY, INJECTI




Information:

Cylinder Head and Valve Mechanisms
Removal of Rocker Shaft Assembly
(1) Loosen the adjusting screws on the rockers by rotating each screw about one turn.(2) Loosen the short bolts on the rocker shaft brackets first, then loosen the long bolts to remove the rocker shaft assembly from the cylinder head.
Incorrect bolt loosening sequence can result in the damage to the rocker shaft brackets.
(3) Remove the pushrods.
Removal of rocker shaft assemblyDisassembly of Rocker Shaft Assembly
Arrange the disassembled rockers in the order of removal, so that the rockers can be reinstalled exactly in the opposite sequence.This ensures the same rocker shaft clearances as before.
Disassembly of rocker shaft assemblyRemoval of Cylinder Head Bolts
Remove the cylinder head bolts from the cylinder head, and lift the cylinder head vertically to detach it from the crankcase. If there is any problem in the cylinder head, before removing the bolts, examine the cylinder head bolt tightening condition by checking the bolt tightening torque with a torque wrench.
Removal of cylinder head boltRemoval of Valves and Valve Springs
Using the valve spring pusher, compress the valve spring squarely, then remove the valve cotter. If the valves are to be reused, mark them to indicate their original installation positions.
Removal of valve and valve springRemoval of Valve Stem Seals
To remove stem seals, pull with pliers. Do not reuse the removed stem seals.
Removal of valve stem sealCleaning of Cylinder Head Bottom Surface
Remove adhered gasket pieces from the bottom surface of the cylinder head, making sure not to scratch the surface. Use a scraper to remove large pieces first, then remove remaining small pieces by using an oilstone dampened with engine oil.
Cleaning of cylinder head bottom surfaceMeasurement of Piston Protrusions
Determine the amount of the protrusion of the piston. If the amount of piston protrusion does not conform to the standard, be sure to inspect and repair each bearing.(1) Determine the top dead center of the piston with a dial gage.(2) Attach a dial gage on the top surface of the crankcase, and set the indicator to zero (0).(3) Check the piston protrusion at three locations on the top surface of the piston, and obtain the average value. Subtract the amount of piston protrusion from the compressed thickness of the gasket to determine the clearance between the piston top and cylinder head.
Measurement of piston protrusion
Piston protrusions must comply with the standard to ensure proper engine performance and prevent the interference between the valves and pistons.
Flywheel
Removal of Flywheel
(1) To prevent the flywheel from rotating, have someone hold the crankshaft pulley with a wrench.(2) Remove one of the flywheel mounting bolts.
The person holding the flywheel in place should exercise utmost caution, and communicate with the person removing the flywheel during the removal process to ensure safety.
(3) Screw a safety bar (M12x1.25mm) in the threaded hole from which the bolt was removed in the above step, then remove the remaining bolts.(4) Hold the flywheel securely with both hands, jiggle it back and forth, and pull it straight out.
When removing the flywheel, be careful not to cut your hands

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