09010-03542 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

09010-03542 BODY ASSY, INJECTI
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000. [01] 09010-03542 BODY ASSY, INJECTI
000. [01] 09010-03542 BODY ASSY, INJECTI
001. [01] 19011-01992 HOUSING KIT, INJEC 22190-31631-71
001. [01] 19011-01992 HOUSING KIT, INJEC 22190-31631-71
001-001. [03] 94904-30010 BOLT, STUD
001-001. [03] 94904-30010 BOLT, STUD 90099-04071
002. [06] 09013-10010 HOLDER, DELIVERY V
002. [06] 09013-10010 HOLDER, DELIVERY V 22131-77020
003. [06] 09013-60020 SPRING, DELIVERY V 90501-12126
003. [06] 09013-60020 SPRING, DELIVERY V
004. [06] 09013-70010 GASKET, DELIVERY V 22149-76010
004. [06] 09013-70010 GASKET, DELIVERY V
005. [06] 09014-00010 VALVE SUB-ASSY, IN 22104-77020
005. [06] 09014-00010 VALVE SUB-ASSY, IN 22104-77020
006. [06] 09015-00360 ELEMENT SUB-ASSY, 22105-77130
006. [06] 09015-00360 ELEMENT SUB-ASSY,
007. [06] 09015-60010 PINION, PLUNGER CO 22155-76010
007. [06] 09015-60010 PINION, PLUNGER CO 22155-76010
008. [06] 09015-70010 SCREW, PLUNGER CON 22156-76010
008. [06] 09015-70010 SCREW, PLUNGER CON 22156-76010
009. [06] 09016-10160 SLEEVE, PLUNGER CO
009. [06] 09016-10330 SLEEVE, PLUNGER CO 22142-58230
009. [06] 09016-10330 SLEEVE, PLUNGER CO 22142-58230
009. [06] 09016-10160 SLEEVE, PLUNGER CO 22142-77020
010. [06] 09016-30010 SEAT, SPRING, UPR 22143-77020
010. [06] 09016-30191 SEAT, SPRING, UPR 22143-78150
010. [06] 09016-30191 SEAT, SPRING, UPR 22143-78150
010. [06] 09016-30010 SEAT, SPRING, UPR
011. [06] 09016-40010 SPRING, PUMP PLUNG 90501-30133
011. [06] 09016-40010 SPRING, PUMP PLUNG
012. [06] 09016-50010 SEAT, SPRING, LWR
012. [06] 09016-50010 SEAT, SPRING, LWR 22145-67010
013. [06] 09017-00020 TAPPET SUB-ASSY,IN 22106-67010
013. [06] 09017-00130 TAPPET SUB-ASSY,IN
013. [06] 09017-00020 TAPPET SUB-ASSY,IN
013. [06] 09017-00130 TAPPET SUB-ASSY,IN
013-001. [06] 09017-10173 TAPPET, INJECTION
013-001. [06] 09017-10173 TAPPET, INJECTION
013-001. [06] 09016-90110 BODY, INJECTION PU 22139-67022
013-001. [06] 09016-90130 BODY, INJECTION PU
013-001. [06] 09016-90110 BODY, INJECTION PU
013-001. [06] 09016-90130 BODY, INJECTION PU
013-002. [06] 09017-30010 BOLT, INJECTION PU 22134-77020
013-002. [06] 09017-30010 BOLT, INJECTION PU
013-003. [06] 09017-40010 NUT, INJECTION PUM
013-003. [06] 09017-40010 NUT, INJECTION PUM 22135-77020
013-004. [06] 09017-60010 PIN, INJECTION PUM 22136-77020
013-004. [06] 09017-60010 PIN, INJECTION PUM
013-005. [06] 09017-80030 BUSHING, INJECTION
013-005. [06] 09017-80010 BUSHING, INJECTION
013-005. [06] 09017-80010 BUSHING, INJECTION 22137-77020
013-005. [06] 09017-80030 BUSHING, INJECTION
013-006. [06] 09018-10010 ROLLER, INJECTION 22138-77020
013-006. [06] 09018-10030 ROLLER, INJECTION
013-006. [06] 09018-10030 ROLLER, INJECTION
013-006. [06] 09018-10010 ROLLER, INJECTION
013-007. [06] 09017-50040 SLIDER
013-007. [06] 09017-50040 SLIDER
014. [06] 09018-90090 PLUG, INJECTION PU 22157-48024
014. [06] 09018-90090 PLUG, INJECTION PU 22157-48024
015. [01] 09019-10710 CAMSHAFT, INJECTIO
015. [01] 09019-10710 CAMSHAFT, INJECTIO 22146-68010
016. [01] 94915-01750 SEAL, OIL
016. [01] 94915-01750 SEAL, OIL
017. [02] 94910-10120 BEARING, ROLLER 90099-10087
017. [02] 94910-10120 BEARING, ROLLER 90099-10087
018. [02] 09019-30020 RING, CAMSHAFT ADJ 22147-77020
018. [02] 09019-30020 RING, CAMSHAFT ADJ 22147-77020
019. [6C] 09019-40020 PLATE, CAMSHAFT SH 22162-76010
019. [6C] 09019-40010 PLATE, CAMSHAFT SH 22161-76010
019. [6C] 09019-40400 PLATE, CAMSHAFT SH 22166-78243-71
019. [6C] 09019-40150 PLATE, CAMSHAFT SH 22166-78031
019. [6C] 09019-40140 PLATE, CAMSHAFT SH 22166-78030
019. [6C] 09019-40050 PLATE, CAMSHAFT SH 22165-76010
019. [6C] 09019-40040 PLATE, CAMSHAFT SH 22164-76010
019. [6C] 09019-40030 PLATE, CAMSHAFT SH 22163-76010
019. [6C] 09019-40060 PLATE, CAMSHAFT SH 22166-76010
019. [6C] 09019-40150 PLATE, CAMSHAFT SH 22166-78031
019. [6C] 09019-40010 PLATE, CAMSHAFT SH 22161-76010
019. [6C] 09019-40020 PLATE, CAMSHAFT SH 22162-76010
019. [6C] 09019-40400 PLATE, CAMSHAFT SH
019. [6C] 09019-40030 PLATE, CAMSHAFT SH 22163-76010
019. [6C] 09019-40040 PLATE, CAMSHAFT SH 22164-76010
019. [6C] 09019-40060 PLATE, CAMSHAFT SH 22166-76010
019. [6C] 09019-40050 PLATE, CAMSHAFT SH 22165-76010
019. [6C] 09019-40140 PLATE, CAMSHAFT SH 22166-78030
022. [01] 09020-10240 COVER, BEARING 22111-77130
022. [01] 09020-10240 COVER, BEARING
023. [01] 09021-20010 RACK, CONTROL
023. [01] 09021-20010 RACK, CONTROL 22114-67010
024. [01] 09021-50060 SCREW, RACK GUIDE 22115-78140
024. [01] 09021-50060 SCREW, RACK GUIDE 22115-78140
025. [02] 09022-20070 WASHER, FUEL PIPE 94712-77121
025. [02] 09022-20070 WASHER, FUEL PIPE 94712-77121
026. [01] 94918-00310 SCREW, HOLLOW 90099-18010
026. [01] 94918-00310 SCREW, HOLLOW 90099-18010
027. [03] 09023-00031 PLATE SET, VALVE H 22102-77021
027. [03] 09023-00031 PLATE SET, VALVE H
028. [01] 09024-00010 BLEEDER SUB-ASSY, 22150-67010
028. [01] 09024-00010 BLEEDER SUB-ASSY,
028-001. [01] 09024-10010 WASHER, AIR BLEEDE 22119-77020
028-001. [01] 09024-10010 WASHER, AIR BLEEDE 22191-73600-71
028-002. [01] 09024-20010 NIPPLE, AIR BLEEDE
028-002. [01] 09024-20010 NIPPLE, AIR BLEEDE 22118-77020
028-003. [01] 09024-30030 PACKING, AIR BLEED 22121-77020
028-003. [01] 09024-30030 PACKING, AIR BLEED
028-004. [01] 09024-40010 SCREW, AIR BLEEDER 22117-77020
028-004. [01] 09024-40010 SCREW, AIR BLEEDER 22117-77020
030. [03] 90258-06001 WASHER, SPRING 94511-00600
030. [03] 90258-06001 WASHER, SPRING 94511-00600
031. [03] 90160-06051 NUT, HEXAGON 94110-40600
031. [03] 90160-06051 NUT, HEXAGON 90092-10101
033. [02] 94901-81570 WASHER, COPPER PLA 90099-01451
033. [02] 94901-81570 WASHER, COPPER PLA 90099-01451
034. [01] 94918-00680 SCREW, HOLLOW 90401-10006
034. [01] 94918-00680 SCREW, HOLLOW 90401-10006
035. [01] 94914-00380 O-RING 90099-14015
035. [01] 94914-00380 O-RING 90099-14015
036. [01] 09027-00941 COVER SUB-ASSY, IN 22103-77130
036. [01] 09027-00941 COVER SUB-ASSY, IN
036. [01] 09027-00622 COVER SUB-ASSY, IN
036. [01] 09027-00622 COVER SUB-ASSY, IN 22103-68130
036-002. [02] 09027-60030 SCREW
036-002. [02] 09027-60030 SCREW
036-003. [02] 09024-30030 PACKING, AIR BLEED 22121-77020
036-003. [02] 09024-30030 PACKING, AIR BLEED
036-006. [01] 09027-50083 PROCESSING DRAWING
036-006. [01] 09027-50083 PROCESSING DRAWING
036-007. [01] 09027-20220 GASKET, INJECTION
036-007. [01] 09027-20220 GASKET, INJECTION
037. [04] 94904-71360 BOLT, W/WASHER 90031-19067
037. [04] 94904-71360 BOLT, W/WASHER
039. [02] 94901-81120 WASHER, COPPER PLA
039. [02] 94901-81120 WASHER, COPPER PLA 90099-01439
040. [01] 94918-00420 SCREW, HOLLOW
040. [01] 94918-00420 SCREW, HOLLOW 90099-18018
042. [01] 09020-60160 GASKET, BEARING CO
042. [01] 09020-60010 GASKET, BEARING CO
042. [01] 09020-60010 GASKET, BEARING CO 22195-77130
042. [01] 09020-60160 GASKET, BEARING CO 22195-77141

Include in #3:

Cross reference number



Part num Firm num Firm Name
09010-03542    BODY ASSY, INJECTI




Information:

Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-9150     Terminal Crimp Tool As     1    
B     9U-6070
or     Heat Gun Gp
(110V)     1    
9U-6072 Heat Gun Gp (220 V)    The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on sid

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