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09010-03110 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

09010-03110 BODY ASSY, INJECTI
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BODY ASSY, INJECTI
000. [01] 09010-03110 BODY ASSY, INJECTI
001. [01] 19011-01030 HOUSING KIT, INJEC
001-001. [03] 94904-30010 BOLT, STUD
002. [01] 09024-00010 BLEEDER SUB-ASSY,
002-001. [01] 09024-10010 WASHER, AIR BLEEDE 131296166
002-002. [01] 09024-20010 NIPPLE, AIR BLEEDE
002-003. [01] 09024-30030 PACKING, AIR BLEED
002-004. [01] 09024-40010 SCREW, AIR BLEEDER 131236201
003. [01] 19025-00021 PIPE ASSY, OVERFLO
006. [02] 09015-00630 ELEMENT SUB-ASSY,
007. [02] 09014-00010 VALVE SUB-ASSY, IN
008. [02] 09013-70010 GASKET, DELIVERY V
009. [02] 09013-60010 SPRING, DELIVERY V 131176290
010. [02] 09013-10010 HOLDER, DELIVERY V
011. [01] 09021-20070 RACK, CONTROL
012. [01] 09021-50011 SCREW, RACK GUIDE
012. [01] 09021-50060 SCREW, RACK GUIDE
013. [02] 09016-10160 SLEEVE, PLUNGER CO
013. [02] 09016-10330 SLEEVE, PLUNGER CO
014. [02] 09015-60010 PINION, PLUNGER CO
015. [02] 09015-70010 SCREW, PLUNGER CON 131296160
016. [02] 09016-30010 SEAT, SPRING, UPR
016. [02] 09016-30191 SEAT, SPRING, UPR
017. [02] 09016-40010 SPRING, PUMP PLUNG
018. [02] 09016-50010 SEAT, SPRING, LWR
019. [02] 09017-00020 TAPPET SUB-ASSY,IN
019. [02] 09017-00130 TAPPET SUB-ASSY,IN
019-001. [02] 09017-10173 TAPPET, INJECTION
019-001. [02] 09016-90130 BODY, INJECTION PU
019-001. [02] 09016-90110 BODY, INJECTION PU
019-002. [02] 09017-30010 BOLT, INJECTION PU
019-003. [02] 09017-40010 NUT, INJECTION PUM
019-004. [02] 09017-60010 PIN, INJECTION PUM 131296265
019-005. [02] 09017-80030 BUSHING, INJECTION
019-005. [02] 09017-80010 BUSHING, INJECTION
019-006. [02] 09018-10010 ROLLER, INJECTION
019-006. [02] 09018-10030 ROLLER, INJECTION
019-007. [02] 09017-50040 SLIDER
020. [01] 09018-90090 PLUG, INJECTION PU
020. [01] 09018-90060 PLUG, INJECTION PU
021. [01] 09019-10351 CAMSHAFT, INJECTIO
022. [01] 09018-90022 PLUG, INJECTION PU
023. [02] 94910-10120 BEARING, ROLLER
024. [02] 09019-30020 RING, CAMSHAFT ADJ
025. [01] 09024-30030 PACKING, AIR BLEED
029. [01] 94918-00310 SCREW, HOLLOW
030. [02] 09022-20070 WASHER, FUEL PIPE
032. [01] 09027-00580 COVER SUB-ASSY, IN
032. [01] 09027-00750 COVER SUB-ASSY, IN
032-001. [01] 09027-10270 PLATE, INJECTION P
032-002. [01] 09027-20040 GASKET, INJECTION
033. [01] 09027-60020 SCREW
033. [01] 09027-60030 SCREW
034. [01] 09023-00031 PLATE SET, VALVE H
037. [03] 90258-06001 WASHER, SPRING
038. [03] 90160-06051 NUT, HEXAGON
040. [01] 94915-01750 SEAL, OIL
042. [01] 09020-40080 FLANGE, INJECTION
043. [03] 94900-72471 SCREW, W/WASHER
045. [01] 94914-00380 O-RING
046. [02] 94914-00060 O-RING
047. [6C] 09019-40150 PLATE, CAMSHAFT SH
047. [6C] 09019-40140 PLATE, CAMSHAFT SH
047. [6C] 09019-40060 PLATE, CAMSHAFT SH
047. [6C] 09019-40050 PLATE, CAMSHAFT SH
047. [6C] 09019-40040 PLATE, CAMSHAFT SH
047. [6C] 09019-40030 PLATE, CAMSHAFT SH
047. [6C] 09019-40020 PLATE, CAMSHAFT SH
047. [6C] 09019-40010 PLATE, CAMSHAFT SH
048. [01] 94900-72661 SCREW, W/WASHER
049. [02] 09025-10010 WASHER, INJECTION 131426180
051. [01] 94918-00060 SCREW, HOLLOW
052. [01] 09029-00280 GAUGE SUB-ASSY, IN
053. [01] 09083-80012 PLUG, DRAIN
054. [01] 09083-90010 PACKING
054. [01] 09025-10010 WASHER, INJECTION

Include in #3:

09010-03110 as BODY ASSY, INJECTI
19000-00200

Cross reference number



Part num Firm num Firm Name
09010-03110    BODY ASSY, INJECTI




Information:

Pistons, Connecting Rods, Crankshaft and Crankcase
Installation of Tappets
(1) Apply engine oil to the outside surfaces of tappets, and insert them into the tappet bores in the crankcase. (2) Make sure the tappets rotate smoothly.
Installation of tappetInstallation of Main Bearings
(1) Install the main bearings (upper and lower halves) to the crankcase and main bearing caps by inserting them into the lug grooves. Install the bearings with lug groove to the crankcase, and the bearings without lug groove to the main bearing caps.(2) Install the flanged bearing to the aftermost (No. 4) journal.(3) Apply a small amount of engine oil to the inside surface of each bearing.
Installation of main bearingInstallation of Crankshaft
(1) Wash the crankshaft thoroughly with a cleaning solution, and dry it with compressed air. After washing the crankshaft, make sure there is no metal particles inside the oil holes or swelling of the chamfered sections of the oil holes.(2) Hold the crankshaft horizontally, and carefully place it into the crankcase.(3) Apply a small amount of engine oil to the crankshaft journals.
Installation of crankshaftInstallation of Main Bearing Caps
Fit the main bearings, making sure that the front marks (arrow) on the main bearing caps face the front of the engine and the cap numbers are in order from the front to the back.
Make sure the end faces of the bearing caps No.1, 4 are flush with the crankcase end faces.
Installation of main bearing capTightening of Bearing Cap Bolts
Tighten the main bearing cap bolts alternately to the specified torque.
Installation of main bearing cap boltInspection of Crankshaft for Smooth Rotation
Make sure that the crankshaft rotates smoothly
Inspection of crankshaft for smooth rotationMeasurement of Crankshaft End Play
(1) Measure the crankshaft end play. (2) If the end play is too small, loosen the cap bolts, and retighten them.(3) If the limit value is exceeded, replaced the flanged bearing.
Measurement of crankshaft end playAssembly of Pistons and Connecting Rods
(1) Assemble the piston and connecting rod by positioning the piston weight indication and the connecting rod matching mark face the same direction.(2) Coat the piston pin with engine oil, and install the pin to connect the connecting rod to the piston.
Assembly of piston and connecting rod (1)(3) Install the snap rings in the grooves in the piston using ring pliers. Check the snap rings for tension and proper fitting. The snap ring ends must be positioned toward the bottom of the piston.
Assembly of piston and connecting rod (2)Installation of Piston Rings
(1) Using piston ring pliers, install the compression rings (No. 1, No. 2) and oil ring on the piston. The marks on rings No. 1 and No. 2 (No. 1: RN, No. 2: R) must be positioned toward the top of the piston.
Installation of piston rings on piston(2) Install the oil ring in such a way that its ring end cap is positioned 180° from the joint of the oil spring.
Positioning of oil ring and coil springLaying Crankcase on its Side
Gently lay the crankcase on its side.
Laying of crankcase on its sidePreparation for Piston Installation
After cleaning the inside

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09016-90130 BODY, INJECTION PU 09016-90120 09016-90110 09016-90100 09016-90070
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-01010 0901001180

Group cross 09010-03110

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