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09010-01730 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

09010-01730 BODY ASSY, INJECTI
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KIT List:

Body assy, injecti 1904400360
Body assy, injecti 1904400360

Scheme ###:

BODY ASSY, INJECTI
000. [01] 09010-01730 BODY ASSY, INJECTI
001. [01] 19011-00941 HOUSING KIT, INJEC 22101-1560
001-001. [03] 94904-30010 BOLT, STUD 22857-1060A
002. [06] 09013-10191 HOLDER, DELIVERY V 22116-1010
002. [06] 09013-10530 HOLDER, DELIVERY V 22116-1080A
003. [06] 09013-30010 STOPPER, DELIVERY 22117-1040A
004. [06] 09013-60120 SPRING, DELIVERY V 22125-1090
005. [06] 09013-70100 GASKET, DELIVERY V 22847-1720A
005. [06] 09013-70110 GASKET, DELIVERY V 22847-1090A
006. [06] 90801-10180 O-RING 22817-1130A
007. [06] 09014-00220 VALVE SUB-ASSY, IN 22103-1270
008. [06] 09015-01260 ELEMENT SUB-ASSY, 0 901 5012 60
009. [06] 09015-60010 PINION, PLUNGER CO 22128-1020A
010. [06] 09015-70010 SCREW, PLUNGER CON 22865-1280A
011. [06] 09016-10160 SLEEVE, PLUNGER CO 22118-1090A
011. [06] 09016-10330 SLEEVE, PLUNGER CO 22118-1310A
012. [01] 09021-20010 RACK, CONTROL 22113-1320A
013. [01] 09021-50060 SCREW, RACK GUIDE 22811-4850A
013. [01] 09021-50011 SCREW, RACK GUIDE 22811-1980A
014. [06] 09016-30011 SEAT, SPRING, UPR 2214D-77020
014. [06] 09016-30191 SEAT, SPRING, UPR 22119-1190A
015. [06] 09016-40010 SPRING, PUMP PLUNG 6 056 1200 80
016. [06] 09016-50010 SEAT, SPRING, LWR 22122-1060
017. [06] 09017-00130 TAPPET SUB-ASSY,IN 22105-1260
017-001. [06] 09017-10171 TAPPET, INJECTION
017-002. [06] 09017-30010 BOLT, INJECTION PU 0901H-30010
017-003. [06] 09017-40010 NUT, INJECTION PUM 6 053 1252 40
017-004. [06] 09017-60010 PIN, INJECTION PUM 22105-1130
017-005. [06] 09017-80030 BUSHING, INJECTION
017-006. [06] 09018-10030 ROLLER, INJECTION
017-007. [06] 09017-50040 SLIDER 6 306 1205 40
018. [06] 09018-90090 PLUG, INJECTION PU 22845-1420A
018. [06] 09018-90060 PLUG, INJECTION PU 22845-1160A
018. [06] 09018-90040 PLUG, INJECTION PU 22841-1160
019. [01] 09019-10340 CAMSHAFT, INJECTIO 22123-1290
020. [01] 94910-10071 BEARING, ROLLER 22837-1100A
021. [3C] 09019-40170 PLATE, CAMSHAFT SH 22129-1180A
021. [3C] 09019-40160 PLATE, CAMSHAFT SH 22129-1170A
021. [3C] 09019-40100 PLATE, CAMSHAFT SH 22885-1580A
021. [3C] 09019-40090 PLATE, CAMSHAFT SH 22885-1570A
021. [3C] 09019-40080 PLATE, CAMSHAFT SH 22885-1560A
021. [3C] 09019-40070 PLATE, CAMSHAFT SH 22885-1550A
022. [01] 09019-30050 RING, CAMSHAFT ADJ 22124-1090A
023. [01] 94914-01550 O-RING 22817-1110A
024. [01] 94915-00960 SEAL, OIL 22827-1070
025. [01] 09020-10190 COVER, BEARING
026. [01] 94910-10120 BEARING, ROLLER 22837-1230A
027. [3C] 09019-40140 PLATE, CAMSHAFT SH 22129-1190A
027. [3C] 09019-40060 PLATE, CAMSHAFT SH 22885-4950A
027. [3C] 09019-40050 PLATE, CAMSHAFT SH 22885-4940A
027. [3C] 09019-40040 PLATE, CAMSHAFT SH 22885-4930A
027. [3C] 09019-40030 PLATE, CAMSHAFT SH 22885-4920A
027. [3C] 09019-40020 PLATE, CAMSHAFT SH 22885-4910A
027. [3C] 09019-40010 PLATE, CAMSHAFT SH 22885-4900A
027. [3C] 09019-40150 PLATE, CAMSHAFT SH 22129-1200A
028. [01] 09019-30020 RING, CAMSHAFT ADJ 22124-1160A
029. [01] 94914-00060 O-RING 22813-1280
032. [07] 90258-06001 WASHER, SPRING 28219-1110A
032. [03] 90258-06001 WASHER, SPRING 28219-1110A
033. [04] 94904-10131 BOLT, SLOTTED HEXA 22861-1250
034. [01] 09027-00622 COVER SUB-ASSY, IN 22170-1690A
034. [01] 09027-00691 COVER SUB-ASSY, IN 22170-1080
034-002. [02] 09024-30030 PACKING, AIR BLEED 22847-1890A
034-003. [02] 09027-60030 SCREW 22815-1550A
034-008. [01] 09027-50083 PROCESSING DRAWING 22127-1220A
034-009. [01] 09027-20220 GASKET, INJECTION 22847-2180A
035. [01] 09036-10040 BEARING, CENTER 22837-1090A
036. [02] 09036-60021 SCREW, GUIDE 22811-2640A
036. [02] 91050-05351 SCREW, CROSSRECESS 22815-2400A
037. [02] 94901-81030 WASHER, COPPER PLA 22867-1020A
038. [01] 94914-00380 O-RING 22817-1540A
039. [03] 90160-06051 NUT, HEXAGON 22825-1480A
042. [03] 09023-00050 PLATE SET, VALVE H 22109-1170A
042. [03] 09023-00031 PLATE SET, VALVE H 22109-1090A
043. [02] 09022-20011 WASHER, FUEL PIPE 22873-1240
043. [04] 94901-02490 WASHER 22877-1100A
043. [02] 09022-20070 WASHER, FUEL PIPE 0 902 2200 70
045. [01] 94918-00310 SCREW, HOLLOW 22835-1310A
046. [02] 94901-80550 WASHER, COPPER PLA 22867-1220
048. [01] 94918-00411 SCREW, HOLLOW 6 076 1214 11
049. [02] 09025-10010 WASHER, INJECTION 22865-1290A
049. [02] 94901-02470 WASHER 22847-1900A
051. [01] 94918-00060 SCREW, HOLLOW 22835-1110A
051. [01] 94918-00091 SCREW, HOLLOW 22835-1330A
052. [02] 94901-81120 WASHER, COPPER PLA 22847-1760A
052. [02] 94901-02500 WASHER 22847-1920A
054. [01] 94918-00420 SCREW, HOLLOW 22835-1180A
057. [04] 94904-71360 BOLT, W/WASHER 22815-2500A

Include in #3:

09000-07123 as BODY ASSY, INJECTI
09010-01730

Cross reference number



Part num Firm num Firm Name
09010-01730    BODY ASSY, INJECTI




Information:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program must be administered as soon as possible. When reporting the repair, use "PI3841" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI3841" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
July 31, 1996Termination Date
January 31, 1997Problem
Shot peening on some 3500 Diesel Cylinder Heads extends too far into the injector bore. This may cause the top injector o-ring to be cut or torn on installation.
Affected Product
Model & Identification Number
777C (4XJ844, 4XJ846-872, 4XJ879, 4XJ883, 4XJ885)
785B (6HK483-489)
789B (7EK355-364, 7EK367)
793B (1HL359-367)
3512 (1LM67-73 4WJ649 )
3512B (8RM126-129 4TN40 )
3516 (4XF605, 4XF606 5SJ392-397 2PK918 )
3516B (8CN134 8KN69 , 8KN70 7RN253-259 )
Parts Needed
Dealers will need to order parts for this Program.
1 - 8J8725 Seal-O-Ring (per cylinder)1 - 8T7767 Wheel-Level (per engine)1 - 8T7768 Mandrel (per engine)Action Required
1. Remove the valve cover, rocker arm assembly and fuel injector.2. Inspect the top injector o-ring seal for damage. If damaged, polish the upper injector bore area using an 8T7767 Polishing Wheel and an 8T7768 Mandrel. Install a new 8J8725 O-Ring Seal on each injector.3. Install the injector using clean engine oil in the injector bore and on the o-rings.4. Install rocker arm assembly and reset valves and injector. Install valve covers.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)Copy Of Owner Notification For U.s. And Canadian Owners

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09010-02730 BODY ASSY, INJECTI 09010-02500 09010-02321 09010-02201 09010-02130
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-01010 09010-01021

Group cross 09010-01730

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