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09010-00622 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

09010-00622 BODY ASSY, INJECTI
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BODY ASSY, INJECTI
000. [01] 09010-00622 BODY ASSY, INJECTI 04203-20112
001. [01] 09010-90344 HOUSING SUB-ASSY,
001-001. [03] 94904-30010 BOLT, STUD 85265-00057
003. [04] 09013-10010 HOLDER, DELIVERY V 09013-10010
004. [04] 09013-60040 SPRING, DELIVERY V 09013-60040
005. [04] 09013-70010 GASKET, DELIVERY V 85265-00019
006. [04] 09014-00061 VALVE SUB-ASSY, IN MM500964
007. [04] 09015-00350 ELEMENT SUB-ASSY, 09015-00350
008. [04] 09015-60010 PINION, PLUNGER CO 85265-00074
009. [04] 09015-70010 SCREW, PLUNGER CON 85265-00027
010. [04] 09016-10330 SLEEVE, PLUNGER CO
011. [04] 09016-30191 SEAT, SPRING, UPR
011. [04] 09016-30010 SEAT, SPRING, UPR 09016-30010
012. [04] 09016-40090 SPRING, PUMP PLUNG 09016-40090
013. [04] 09016-50020 SEAT, SPRING, LWR 09016-50020
014. [04] 09017-00070 TAPPET SUB-ASSY,IN 09017-00070
016. [04] 09018-90090 PLUG, INJECTION PU 09018-90090
017. [01] 09019-10082 CAMSHAFT, INJECTIO 09019-10081
018. [02] 09019-30020 RING, CAMSHAFT ADJ 09019-30020
019. [6C] 09019-40290 PLATE, CAMSHAFT SH
019. [6C] 09019-40150 PLATE, CAMSHAFT SH
019. [6C] 09019-40140 PLATE, CAMSHAFT SH
019. [6C] 09019-40110 PLATE, CAMSHAFT SH 09019-40110
019. [6C] 09019-40060 PLATE, CAMSHAFT SH 09019-40060
019. [6C] 09019-40050 PLATE, CAMSHAFT SH 09019-40050
019. [6C] 09019-40040 PLATE, CAMSHAFT SH 09019-40040
019. [6C] 09019-40030 PLATE, CAMSHAFT SH 09019-40030
019. [6C] 09019-40020 PLATE, CAMSHAFT SH 09019-40020
019. [6C] 09019-40010 PLATE, CAMSHAFT SH 09019-40010
020. [02] 94910-10120 BEARING, ROLLER 94910-10121
021. [04] 94904-71360 BOLT, W/WASHER 94904-71360
023. [01] 09021-20020 RACK, CONTROL 09021-20020
024. [01] 09021-50060 SCREW, RACK GUIDE 09021-50060
025. [02] 09022-20070 WASHER, FUEL PIPE 85265-00079
026. [01] 94918-00310 SCREW, HOLLOW 85265-00078
027. [02] 09023-00031 PLATE SET, VALVE H 85265-00052
028. [02] 09024-00010 BLEEDER SUB-ASSY, 09024-00010
028-001. [02] 09024-10010 WASHER, AIR BLEEDE MM500486
028-002. [02] 09024-20010 NIPPLE, AIR BLEEDE 85265-00013
028-003. [02] 09024-30030 PACKING, AIR BLEED 85265-00016
028-004. [02] 09024-40010 SCREW, AIR BLEEDER 09024-40010
030. [01] 94914-00380 O-RING 85265-00084
031. [01] 09027-00322 COVER SUB-ASSY, IN
031-001. [01] 09027-10211 PLATE, INJECTION P
031-002. [01] 09028-00040 CLEANER, INJECTION 05533-01900
031-003. [02] 09024-30030 PACKING, AIR BLEED 85265-00016
031-004. [02] 09027-60030 SCREW
031-005. [01] 09024-10010 WASHER, AIR BLEEDE MM500486
031-006. [01] 09027-20210 GASKET, INJECTION
032. [01] 94918-00091 SCREW, HOLLOW 85265-00042
034. [02] 09025-10010 WASHER, INJECTION 85265-00077
036. [01] 09020-10240 COVER, BEARING
037. [4C] 09031-10290 PLATE, TAPPET ADJU
037. [4C] 09031-10150 PLATE, TAPPET ADJU 09031-10150
037. [4C] 09031-10140 PLATE, TAPPET ADJU 09031-10140
037. [4C] 09031-10130 PLATE, TAPPET ADJU 09031-10130
037. [4C] 09031-10120 PLATE, TAPPET ADJU 09031-10120
037. [4C] 09031-10110 PLATE, TAPPET ADJU 09031-10110
037. [4C] 09031-10100 PLATE, TAPPET ADJU 09031-10100
037. [4C] 09031-10090 PLATE, TAPPET ADJU 09031-10090
037. [4C] 09031-10080 PLATE, TAPPET ADJU 09031-10080
037. [4C] 09031-10070 PLATE, TAPPET ADJU 09031-10070
037. [4C] 09031-10060 PLATE, TAPPET ADJU 09031-10060
037. [4C] 09031-10050 PLATE, TAPPET ADJU 09031-10050
037. [4C] 09031-10040 PLATE, TAPPET ADJU 09031-10040
037. [4C] 09031-10030 PLATE, TAPPET ADJU 09031-10030
037. [4C] 09031-10020 PLATE, TAPPET ADJU 09031-10020
037. [4C] 09031-10010 PLATE, TAPPET ADJU 09031-10010
038. [01] 19025-00021 PIPE ASSY, OVERFLO MM500716
039. [03] 90160-06051 NUT, HEXAGON 85265-00085
040. [03] 90258-06001 WASHER, SPRING 90258-06001
043. [01] 94914-00060 O-RING 85265-00061
044. [01] 09020-60010 GASKET, BEARING CO 09020-60010
044. [01] 09020-60160 GASKET, BEARING CO
045. [01] 94915-00570 SEAL, OIL 94915-00570
047. [01] 09106-00080 GAUGE SUB-ASSY, GO 09106-00080
051. [01] 09024-90010 SCREW, DRAIN 85265-00058
052. [01] 09024-80010 WASHER, DRAIN SCRE 09024-80010

Include in #3:

09000-00956 as BODY ASSY, INJECTI
09010-00622

Cross reference number



Part num Firm num Firm Name
09010-00622  04203-2011  BODY ASSY, INJECTI




Information:

References
Safety
Before starting the procedure of mounting the fuel injection pump and tooling onto the test stand, make sure the Emergency Stop button is pushed IN. Another recommended safety precaution is to turn the power OFF and lock-out the electrical box. An SEHS7332 "Warning: Do Not Operate" tag should also be placed on the electrical box.
Illustration 1. Place Tag On Electrical Box When Working On Or Around Rotating PartsNomenclature
135-2916 Adapter Group
The parts in Charts A, B, and C are part of the 135-2916 Adapter Group and required to test 3406B, 3406C, and 3406 PEEC Engines.
Illustration 2. 135-2916 Adapter Group (front mounting hardware). Refer to Chart A for item identification.
Illustration 3. 135-2916 Adapter Group (rear mounting hardware). Refer to Chart B for item identification.
Illustration 4. 135-2916 Adapter Group (injection pump hardware). Refer to Chart C for item identification.
Illustration 5. Front and rear support clamping hardware. (Common to many mounting groups.) Drive Adapters
The drive adapters listed in Chart E are used on the original 25 mm (1.0 in) 4C-8723 Jaw Assembly or the new 4C-8192 Heavy-Duty Coupling Group. Refer to the Installation section and the charts below to determine the correct adapter. Refer to Charts F and G and Illustrations 6 and 7 for a list of drive adapters and associated hardware.
Illustration 6. Drive adapters with 25 mm (1.0 in) shaft diameters for use with 4C-8723 Jaw Assembly. Refer to Chart F for item identification.
Illustration 7. Drive adapters for use with 4C-8192 Heavy-Duty Coupling and Torque Tube. Refer to Chart G for item identification. Required Pump Testing Tooling
Illustration 8. Rack preload and positioning assembly for 3406 PEEC Engines. Refer to Chart H for item identification.
Illustration 9. Injection Pump Testing Tooling. Refer to Chart I for item identification.
Illustration 10. TMI screen. Refer to procedure below to obtain pump specifications.TMI Specifications
Delivery specifications are published "on-line" in TMI. To access these specifications, use the following procedure. For additional information on TMI, refer to NEHS0594.Finding Test Specification Data When Engine Arrangement Level, Pump Group, and Governor Group Part Numbers Are Known
The Step numbers below correspond to the item callouts in Illustration 11.1. Type "GNK401". The cursor will automatically move to the next field.2. Type in "12". Press "Enter".3. Type in the pump part number in the "ARRG/GP NUMBER" field and press "Enter". This example shows a 6I-3060 part number.4. Find the correct line number.5. Type in the line number; "011". Press "Enter".6. Scroll through the data using the "Enter" key.Installation
This procedure was written using the 4C-8192 Heavy-Duty Coupling Group, which is the preferred coupling. Refer to Charts E, F, and G for the correct adapter and associated hardware depending on which coupling group is used on the test stand.1. Push the Emergency Stop button IN.
Make sure the puller hole in the plug is facing out when the plug is installed. If the puller hole is facing in, the plug and possibly the fuel injection pump will be damaged when the plug is removed.
Illustration 11. Install Plug. Example of 8T-2849 Plug.
(A) Hole. (B) Threaded puller hole.

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09010-00900 BODY ASSY, INJECTI 09010-00673 09010-00585 09010-00572 09010-00153
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-00000 09010-00633

Group cross 09010-00622

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