Information delivery-valve assembly
BOSCH
9 413 610 082
9413610082
ZEXEL
146430-2120
1464302120
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Number on scheme 55
1047403640
as DELIVERY-VALVE ASSEMBLY
'VE21
1047403643
as DELIVERY-VALVE ASSEMBLY
1047403700
as DELIVERY-VALVE ASSEMBLY
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1047403703
as DELIVERY-VALVE ASSEMBLY
1047403710
as DELIVERY-VALVE ASSEMBLY
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1047403713
as DELIVERY-VALVE ASSEMBLY
1047403720
as DELIVERY-VALVE ASSEMBLY
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1047403723
as DELIVERY-VALVE ASSEMBLY
1047403772
as DELIVERY-VALVE ASSEMBLY
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1047403773
as DELIVERY-VALVE ASSEMBLY
1047403781
as DELIVERY-VALVE ASSEMBLY
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1047403783
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1047408052
as DELIVERY-VALVE ASSEMBLY
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1047408062
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as DELIVERY-VALVE ASSEMBLY
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as DELIVERY-VALVE ASSEMBLY
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as DELIVERY-VALVE ASSEMBLY
1047408152
as DELIVERY-VALVE ASSEMBLY
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as DELIVERY-VALVE ASSEMBLY
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as DELIVERY-VALVE ASSEMBLY
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as DELIVERY-VALVE ASSEMBLY
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1047408220
as DELIVERY-VALVE ASSEMBLY
1047408222
as DELIVERY-VALVE ASSEMBLY
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1047408230
as DELIVERY-VALVE ASSEMBLY
1047408232
as DELIVERY-VALVE ASSEMBLY
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1047408280
as DELIVERY-VALVE ASSEMBLY
1047408282
as DELIVERY-VALVE ASSEMBLY
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1047408290
as DELIVERY-VALVE ASSEMBLY
1047408291
as DELIVERY-VALVE ASSEMBLY
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1047408310
as DELIVERY-VALVE ASSEMBLY
1047408362
as DELIVERY-VALVE ASSEMBLY
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1047408370
as DELIVERY-VALVE ASSEMBLY
1047408521
as DELIVERY-VALVE ASSEMBLY
VE21
1047408530
as DELIVERY-VALVE ASSEMBLY
1047408532
as DELIVERY-VALVE ASSEMBLY
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1047408540
as DELIVERY-VALVE ASSEMBLY
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Information:
Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-9150     Terminal Crimp Tool As     1    
B     9U-6070
or     Heat Gun Gp
(110V)     1    
9U-6072 Heat Gun Gp (220 V)    The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-9150     Terminal Crimp Tool As     1    
B     9U-6070
or     Heat Gun Gp
(110V)     1    
9U-6072 Heat Gun Gp (220 V)    The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool