105676-0180 ZEXEL 9 420 616 045 BOSCH AUTOM. ADVANCE MECHANISM 9420616045 1056760180 225002350a

Information autom. advance mechanism

BOSCH 9 420 616 045 9420616045

ZEXEL 105676-0180 1056760180

HINO 225002350A 225002350a

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Scheme ###:

1.	[1]	156700-0500	FLANGE BUSHING
2.	[1]	156730-1220	FLYWEIGHT ASSEMBLY
2/1.	[2]	156722-9821	FLYWEIGHT
2/1.	[2]	156722-9821	FLYWEIGHT
2/2.	[4]	156727-1000	SPRING SEAT
2/2.	[4]	156727-1000	SPRING SEAT
2/3.	[4]	156727-1000	SPRING SEAT
2/3.	[4]	156727-1000	SPRING SEAT
2/4.	[4]	156704-1600	COMPRESSION SPRING
2/4.	[4]	156704-1600	COMPRESSION SPRING
2/5.	[4]	156704-3500	COMPRESSION SPRING
2/5.	[4]	156704-3500	COMPRESSION SPRING
2/6.	[4]	156809-0300	LOCKING WASHER
2/6.	[4]	156809-0300	LOCKING WASHER
2/7.	[2]	156726-1000	PIN
2/8/1.	[0]	156728-0800	SHIM D19&15T0.1
2/8/1.	[0]	156728-0900	SHIM D19&15T0.3
2/8/1.	[0]	156728-1000	SHIM D19&15T0.5
2/8/1.	[0]	156728-1100	SHIM D19&15T1.0
2/8/1.	[0]	156728-2000	SHIM D19&15T0.4
2/8/1.	[0]	156728-2100	SHIM D19&15T0.7
2/8/1.	[0]	156728-2100	SHIM D19&15T0.7
2/9/1.	[0]	156728-1200	SHIM D14&10.6T0.1
2/9/1.	[0]	156728-1300	SHIM D14&10.6T0.3
2/9/1.	[0]	156728-1400	SHIM D14&10.6T0.5
2/9/1.	[0]	156728-1500	SHIM D14&10.6T1.0
2/9/1.	[0]	156728-2200	SHIM D14&10.6T0.4
2/9/1.	[0]	156728-2300	SHIM D14&10.6T0.7
2/9/1.	[0]	156728-2300	SHIM D14&10.6T0.7
2/10.	[2]	156808-0800	SPACER BUSHING
10.	[2]	156723-0700	ECCENTRIC DISC
10.	[2]	156723-0700	ECCENTRIC DISC
11.	[2]	156723-0400	ECCENTRIC DISC
11.	[2]	156723-0400	ECCENTRIC DISC
12.	[1]	156701-0320	FLANGE BUSHING
13/1.	[0]	156708-2200	SHIM D46&36.1T0.1
13/1.	[0]	156708-2300	SHIM D46&36.1T0.12
13/1.	[0]	156708-2400	SHIM D46&36.1T0.14
13/1.	[0]	156708-2500	SHIM D46&36.1T0.16
13/1.	[0]	156708-2600	SHIM D46&36.1T0.18
13/1.	[0]	156708-2700	SHIM D46&36.1T0.9
13/1.	[0]	156708-2800	SHIM D46&36.1T1.10
13/1.	[0]	156708-2900	SHIM D46&36.1T1.3
13/1.	[0]	156708-3000	SHIM D46&36.1T1.5
13/1.	[0]	156708-3100	SHIM D46&36.1T1.7
14.	[1]	016020-3620	LOCKING WASHER
15.	[1]	156709-0600	PLATE
16/1.	[0]	156708-2200	SHIM D46&36.1T0.1
16/1.	[0]	156708-2300	SHIM D46&36.1T0.12
16/1.	[0]	156708-2400	SHIM D46&36.1T0.14
16/1.	[0]	156708-2500	SHIM D46&36.1T0.16
16/1.	[0]	156708-2600	SHIM D46&36.1T0.18
16/1.	[0]	156708-2700	SHIM D46&36.1T0.9
16/1.	[0]	156708-2800	SHIM D46&36.1T1.10
16/1.	[0]	156708-2900	SHIM D46&36.1T1.3
16/1.	[0]	156708-3000	SHIM D46&36.1T1.5
16/1.	[0]	156708-3100	SHIM D46&36.1T1.7
17.	[1]	016020-3620	LOCKING WASHER
18.	[1]	029321-4060	LOCKING WASHER
19.	[1]	131325-3100	UNION NUT
35.	[1]	156709-0900	ADAPTOR

Include in #1:

101601-5570 as AUTOM. ADVANCE MECHANIS

101603-2040

Cross reference number

Zexel num

Bosch num

Firm num

Name

105676-0180

9 420 616 045
NP-EP/SCDM1200-1500B5ER

225002350A HINO

AUTOM. ADVANCE MECHANISM
K 14KJ AUTOMATIC TIMER TIMER SCDM TIMER

Information:

3. Turn the engine to the top center (TC) compression stroke for the No. 1 piston.4. Remove bolts (1), cover assembly (2) and the gasket from the front housing. 5. Remove two bolts (3). Carefully remove thrust plate (4) and the camshaft assembly from the engine.6. Remove drive gear (5) from the camshaft with a press. Remove the woodruff key from the camshaft. The following steps are for the installation of the camshaft.7. Install the woodruff key in the camshaft. Heat drive gear (5) to a maximum temperature of 316°C (600°F). Do not use a torch to heat the drive gear. Install the drive gear on the camshaft, and allow it to cool.
Camshaft timing is very important. When the camshaft assembly is installed, be sure the No. 1 piston is at top center (TC) of the compression stroke. The timing marks on the camshaft drive gear, the idler gear and the crankshaft idler gear must be in alignment as shown in Illustration C21075P5. For more information regarding timing of the engine, see the topic "Front Gear Group" in the 3114 & 3116 Diesel Truck Engine Specifications module, Form No. SENR6436.
8. Apply clean engine oil on the lobes and journals of the camshaft. Carefully install the camshaft assembly in the cylinder block.9. Put thrust plate (4) in position, and install bolts (3) that hold it.10. Be sure the mating surfaces of the front housing and cover assembly (2) are thoroughly clean. Apply 8C8422 Sealant to the cover assembly sealing surface. Spread the sealant uniformly and around each bolt hole. The cover assembly must be installed on the front housing within ten minutes of sealant application.11. Put the gasket and cover assembly (2) in position on the front housing. Install bolts (1) that hold the cover assembly to the front housing.12. Install the vibration damper and the crankshaft pulley. See the topic "Remove & Install Vibration Damper, Crankshaft Pulley & Crankshaft Front Seal" in this module.13. Install the governor and fuel transfer pump. See the topic "Remove & Install Governor & Fuel Transfer Pump" in this module.End By:a. Install lifter assemblies