105643-1210 ZEXEL 9 420 617 211 BOSCH AUTOM. ADVANCE MECHANISM 9420617211 1056431210

Information autom. advance mechanism

BOSCH 9 420 617 211 9420617211

ZEXEL 105643-1210 1056431210

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Buy AUTOM. ADVANCE MECHANISM 105643-1210 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1.	[1]	156400-0720	TIMING-DEVICE HOUSING
2.	[2]	156405-2420	FLYWEIGHT
2.	[2]	156405-2420	FLYWEIGHT
3.	[1]	156402-5720	FLANGE BUSHING
4.	[2]	156410-0300	SLOTTED WASHER
5/1.	[0]	029310-6220	SHIM D11.5&6.5T0.10
5/1.	[0]	029310-6230	SHIM D11.5&6.5T0.20
5/1.	[0]	029310-6240	SHIM D11.5&6.5T0.25
5/1.	[0]	029310-6250	SHIM D11.5&6.5T1.00
5/1.	[0]	029310-6370	SHIM D11.5&6.5T0.30
5/1.	[0]	029310-6380	SHIM D11.5&6.5T0.40
5/1.	[0]	029310-6390	SHIM D11.5&6.5T0.50
5/1.	[0]	029310-6400	SHIM D11.5&6.5T0.60
5/1.	[0]	029310-6410	SHIM D11.5&6.5T0.70
5/1.	[0]	029310-6420	SHIM D11.5&6.5T0.80
5/1.	[0]	029310-6430	SHIM D11.5&6.5T0.90
5/1.	[0]	139406-0500	SHIM D11.5&6.5T1.5
5/1.	[0]	139406-0600	SHIM D11.5&6.5T2.0
6.	[2]	156411-9200	COMPRESSION SPRING
7.	[2]	156410-0300	SLOTTED WASHER
8/1.	[0]	029310-6220	SHIM D11.5&6.5T0.10
8/1.	[0]	029310-6230	SHIM D11.5&6.5T0.20
8/1.	[0]	029310-6240	SHIM D11.5&6.5T0.25
8/1.	[0]	029310-6250	SHIM D11.5&6.5T1.00
8/1.	[0]	029310-6370	SHIM D11.5&6.5T0.30
8/1.	[0]	029310-6380	SHIM D11.5&6.5T0.40
8/1.	[0]	029310-6390	SHIM D11.5&6.5T0.50
8/1.	[0]	029310-6400	SHIM D11.5&6.5T0.60
8/1.	[0]	029310-6410	SHIM D11.5&6.5T0.70
8/1.	[0]	029310-6420	SHIM D11.5&6.5T0.80
8/1.	[0]	029310-6430	SHIM D11.5&6.5T0.90
8/1.	[0]	139406-0500	SHIM D11.5&6.5T1.5
8/1.	[0]	139406-0600	SHIM D11.5&6.5T2.0
9.	[2]	156411-9200	COMPRESSION SPRING
10.	[2]	156412-0100	BUSHING
10.	[2]	156412-0100	BUSHING
11/1.	[1]	156413-0600	ROLLER D18.00
11/1.	[1]	156413-0700	ROLLER D17.90
11/1.	[1]	156413-0800	ROLLER D18.10
11/1.	[1]	156413-0900	ROLLER D18.20
11/1.	[1]	156413-0900	ROLLER D18.20
12.	[2]	029301-0420	PLAIN WASHER
12.	[2]	029301-0420	PLAIN WASHER
13.	[2]	156417-0000	RETAINER
13.	[2]	156417-0000	RETAINER
14.	[1]	156415-0001	O-RING
16.	[1]	156408-0100	COVER
17.	[1]	156409-0000	PACKING RING
19.	[2]	029341-0130	GASKET
20.	[2]	029005-8080	BLEEDER SCREW M8P1.25L15
21.	[1]	029331-0190	GASKET D14&10.2T1
22.	[1]	156316-0000	CAPSULE
24.	[1]	156314-0301	CAP
30.	[1]	029321-4030	LOCKING WASHER
31.	[1]	131325-2201	UNION NUT
32.	[1]	029632-4060	O-RING

Include in #1:

101608-9160 as AUTOM. ADVANCE MECHANIS

Cross reference number

Zexel num

Bosch num

Firm num

Name

105643-1210

9 420 617 211

AUTOM. ADVANCE MECHANISM
* K

Information:

REMOVING CONNECTING ROD BEARING CAP4. Push the piston and connecting rod upward until the piston rings clear the cylinder block. Remove the piston and connecting rod from the cylinder block.
REMOVING PISTON
Do not allow the connecting rods to hit the bottom edge of the cylinder bores or crankshaft journals when removing or installing. Check the lower portion of the bores for burrs or scratches. Use crocus cloth to remove any burrs or scratches from bottom edge of the bores.
5. Keep the connecting rod bearing cap with its respective connecting rod and piston.6. Repeat Steps 2 through 5 for the remaining pistons.Install Pistons
1. Rotate the crankshaft to position bearing journal of the piston to be installed.2. Lubricate the crankshaft bearing journal, bore in cylinder block, piston, rings, and connecting rod bearings with clean engine oil (SAE 30).3. Install a 1Y7426 Ring Compressor (3), or the 4S9450 Compressor (1) and the 4S9446 Clamp (2) from the 4S9458 Teflon Seal Tool Group, on the piston to compress the rings. Install the piston and connecting rod in cylinder bore with piston crater toward vee of engine. Guide the lower end of connecting rod over the crankshaft journal to prevent damage to the crankshaft.
INSTALLING PISTON
1. 4S9450 Compressor. 2. 4S9446 Clamp.
INSTALLING PISTON ALTERNATE METHOD
3. 1Y7426 Ring Compressor.4. Install the connecting rod cap to connecting rod so numbers correspond and both numbers appear on the same side. Lubricate bolt threads, seating faces of cap and nuts, install the retaining nuts and tighten to 30 3 lb. ft. (4.1 0.4 mkg). Mark cap and nut with matching marks. Tighten additional from mark 60° 5°.5. Repeat Steps 1 thru 4 for the remaining pistons.Disassemble Piston
PISTON ASSEMBLY1. Use ring expander (1) to remove rings.
REMOVING RINGS
1. 5F9059 Ring Expander.2. Remove snap ring (5) and push piston pin (2) out of piston (4) and connecting rod (3).
PISTON DISASSEMBLED
2. Piston pin. 3. Connecting rod. 4. Piston. 5. Snap ring.Assemble Piston
1. Install connecting rod into piston with boss on rod on same side as crater in piston crown.
CONNECTING ROD AND PISTON
CONNECTING ROD AND PISTON Installation of connecting rods WITHOUT BOSS on rod; Install connecting rod into piston with cylinder identification number (as marked on the lower end of the rod and on the cap) 180° opposite the crater in piston crown.2. Install piston pin and snap rings.3. Use the 8S2304 Piston Ring Groove Cleaner to clean the piston ring grooves before installing piston rings.4. Install oil ring spring (6) before installing oil ring.
8S2304 RING GROOVE CLEANER
INSTALLING OIL RING SPRING
6. Oil ring spring.5. Use a 5F9059 Ring Expander to install piston rings. Install compression ring with side marked "TOP" toward top of piston. Install oil ring with gap 180° from oil ring spring joint and approximately 120° from compression ring gap.