105636-2230 ZEXEL 9 423 615 248 BOSCH AUTOM. ADVANCE MECHANISM 9423615248 1056362230

Information autom. advance mechanism

BOSCH 9 423 615 248 9423615248

ZEXEL 105636-2230 1056362230

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Scheme ###:

1.	[1]	156300-4320	TIMING-DEVICE HOUSING
2.	[2]	156305-5720	FLYWEIGHT
2.	[2]	156305-5720	FLYWEIGHT
3.	[1]	156302-8020	FLANGE BUSHING
4.	[2]	156310-0000	SLOTTED WASHER
5/1.	[0]	029310-8520	SHIM D14&8.4T0.2
5/1.	[0]	029310-8530	SHIM D14&8.4T0.4
5/1.	[0]	029310-8540	SHIM D14&8.4T0.5
5/1.	[0]	029310-8550	SHIM D14&8.4T0.6
5/1.	[0]	029310-8560	SHIM D14&8.4T0.7
5/1.	[0]	029310-8680	SHIM D14&8.4T1.0
5/1.	[0]	139408-0000	SHIM D14&8.4T0.30
5/1.	[0]	139408-0100	SHIM D14&8.4T0.80
5/1.	[0]	139408-0200	SHIM D14&8.4T0.90
5/1.	[0]	139408-0300	SHIM D14&8.4T0.10
5/1.	[0]	139408-0500	SHIM D14&8.4T1.5
5/1.	[0]	139408-0600	SHIM D14&8.4T2.0
6.	[2]	156321-1900	COMPRESSION SPRING
7.	[2]	156310-0000	SLOTTED WASHER
8/1.	[0]	029310-8520	SHIM D14&8.4T0.2
8/1.	[0]	029310-8530	SHIM D14&8.4T0.4
8/1.	[0]	029310-8540	SHIM D14&8.4T0.5
8/1.	[0]	029310-8550	SHIM D14&8.4T0.6
8/1.	[0]	029310-8560	SHIM D14&8.4T0.7
8/1.	[0]	029310-8680	SHIM D14&8.4T1.0
8/1.	[0]	139408-0000	SHIM D14&8.4T0.30
8/1.	[0]	139408-0100	SHIM D14&8.4T0.80
8/1.	[0]	139408-0200	SHIM D14&8.4T0.90
8/1.	[0]	139408-0300	SHIM D14&8.4T0.10
8/1.	[0]	139408-0500	SHIM D14&8.4T1.5
8/1.	[0]	139408-0600	SHIM D14&8.4T2.0
9.	[2]	156321-1900	COMPRESSION SPRING
10.	[2]	156312-0000	BUSHING
10.	[2]	156312-0000	BUSHING
11/1.	[1]	156313-0000	ROLLER D23.9
11/1.	[1]	156313-0100	ROLLER D24.0
11/1.	[1]	156313-0200	ROLLER D24.1
11/1.	[1]	156313-0200	ROLLER D24.1
11/1.	[1]	156313-0300	ROLLER D24.2
12.	[2]	029301-2250	PLAIN WASHER D23&12T3.5
12.	[2]	029301-2250	PLAIN WASHER D23&12T3.5
13.	[2]	156317-0100	RETAINER
13.	[2]	156317-0100	RETAINER
14.	[1]	156315-0200	O-RING
16.	[1]	156308-0600	COVER
17.	[1]	156309-0000	PACKING RING
19.	[2]	156319-0100	GASKET
20.	[2]	156633-4800	BLEEDER SCREW
21.	[1]	029331-0190	GASKET D14&10.2T1
22.	[1]	156316-0000	CAPSULE
24.	[1]	156314-0501	CAP
30.	[1]	029321-8020	LOCKING WASHER
31.	[1]	134325-0300	UNION NUT
32.	[1]	029632-8010	O-RING

Include in #1:

106871-4100 as AUTOM. ADVANCE MECHANIS

Cross reference number

Zexel num

Bosch num

Firm num

Name

105636-2230

9 423 615 248

AUTOM. ADVANCE MECHANISM
* K

Information:

Introduction
This Special Instruction contains the necessary procedure in order to install unit injectors for 3114, 3116, and 3126 MUI engines.Removal and Installation Procedure
Note: To avoid damage to the unit injector during removal of the unit injector from the cylinder head, refer to the Service Manual for the removal procedure of the unit injector.Use the latest process for servicing the unit injector sleeves in the cylinder head before you install replacement unit injectors. Refer to the Service Manual and other service news articles in order to find the latest service information, including new tools and procedures.Before a new unit injector or a remanufactured unit injector is installed into an engine, take adequate precautions in order to clean the internal fuel lines and the unit injector sleeve. Also, install a new Caterpillar high efficiency fuel filter.Lubricate the injector rack bar with clean diesel fuel or 1U-8265 Penetrating Oil .
Illustration 1 g02144296
Incorrect testing procedure for the tappet springDo not depress the tappet spring. Refer to Illustration 1. Do not force the injector rack bar in and out since this action may damage the internal parts of the unit injector. A tight rack on a unit injector that is not installed in the engine is not an indication of a faulty unit injector. Forcing the injector rack bar in and out may cause the unit injector to become damaged. Forcing the injector rack bar in and out may possibly void all the warranty.Do not test the unit injectors prior to engine installation. The unit injectors are tested 100% at the factory and Pop Testing may contaminate the unit injector.Before you install the unit injector, apply clean engine oil on the O-ring seals for ease of installation.Install the unit injector according to the procedure in the Service Manual by using 173-1530 Injector Seating Tool . Tighten the unit injector clamp retaining bolt to a torque of 12 3 N m (9 2 lb ft).Verify the following parameters and settings according to the procedures in the Service Manual: unit injector synchronization, fuel setting, fuel timing and valve lash. Adjust the parameters and settings in order to meet specifications only.