105952-0801 ZEXEL 9 420 610 685 BOSCH ACTUATOR 9420610685 1059520801


 

Information actuator

BOSCH 9 420 610 685 9420610685
ZEXEL 105952-0801 1059520801
105952-0801 ACTUATOR
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Scheme ###:

1. [1] 159560-0900 GOVERNOR HOUSING
2. [8] 139006-4100 BLEEDER SCREW
3. [1] 029621-7050 PACKING RING
4. [1] 159564-0000 COILED SPRING
5. [1] 159564-4000 SLOTTED WASHER
6. [1] 159564-4100 SLOTTED WASHER
7. [1] 159564-7321 CONNECTOR
8. [1] 020105-1240 BLEEDER SCREW M5P0.8L12
9. [1] 159564-0501 PLATE
9B. [1] 159564-6500 PLATE
9C. [1] 159584-5200 PLATE
10. [1] 020105-1240 BLEEDER SCREW M5P0.8L12
11. [1] 159569-0021 ACTUATOR
12. [2] 020106-4040 BLEEDER SCREW
13. [1] 159561-0400 GOVERNOR COVER
14. [4] 010006-7040 BLEEDER SCREW M6P1L70
15. [2] 010006-5540 BLEEDER SCREW M6P1L55 4T
16. [8] 014110-6440 LOCKING WASHER
16. [8] 014110-6440 LOCKING WASHER
16. [8] 014110-6440 LOCKING WASHER
17. [1] 159566-2000 GASKET
18. [1] 154390-0400 GASKET
19. [1] 154390-0500 GASKET
20. [1] 153021-6300 CAP
21. [1] 026524-3040 GASKET
22. [1] 029731-4680 EYE BOLT
23. [2] 139514-0300 GASKET
27. [2] 139006-1300 BLEEDER SCREW M6P1L76
30. [1] 159564-7021 BRACKET
31. [2] 010010-2040 BLEEDER SCREW M10P1.5L20
32. [1] 159564-7100 CLAMPING BAND
33. [1] 020106-1640 BLEEDER SCREW M6P1.0L14
34. [2] 014111-2440 LOCKING WASHER D21.5&12.2T3
62. [1] 159911-1100 CLAMPING BAND
80. [1] 159564-2500 TOOTHED GEAR
81. [1] 014111-2420 LOCKING WASHER
82. [1] 013031-2120 UNION NUT
83. [1] 025803-1310 WOODRUFF KEY
900S. [1] 025803-1310 WOODRUFF KEY
901S. [1] 025803-1610 WOODRUFF KEY

Include in #1:

108622-3100 as GOVERNOR

Cross reference number

Zexel num
Bosch num
Firm num
Name
105952-0801 
105952-0802 
9 420 610 685 
   
ACTUATOR
* K 14JD GOV




Information:


The following installation procedures are to be used in conjunction with Special Instruction, SEHS9173, "Installation of Automatic Ether Injection System (AEIS)". This instruction outlines the extra steps needed to install components of the MPPS system along with routing and clipping of harnesses.
Before starting the installation procedure, make certain that the machine disconnect switch is in the off position.Do not perform any procedure, outlined in this publication, or order any parts until you read and understand the information contained within.Reference: Service Manual, SENR4705-02 and Special Instruction, SEHS9173.Necessary Parts
The following parts list shows some part numbers in the deleted column. This means that these parts are called out on the Automatic Ether Injection System (AEIS) retrofit instructions but should not be ordered, since they are replaced by different parts for Multipoint Pressure Sensing (MPPS). This only applies if an AEIS retrofit is also being performed. Installation of 3E3778 Ether Control Group
* The 3E3778 Control Group is required for the MPPS system.If MPPS is being installed in conjunction with an AEIS retrofit, substitute the 3E3778 Control Group for the 9X5303 Control Group called out in the Automatic Ether Injection System Special Instruction, SEHS9173. Substitute a 3E3779 Film for the 9X4542 Film.If MPPS is being added to an existing AEIS system, check the electronic control box installed with the AEIS system to see if it is a 3E3778 or a 9X5303 Control Group. If a 9X5303 Control Group is installed, replace it with a 3E3778 Control Group and 3E3779 Film. Follow the control box installation instructions outlined in the AEIS installation Special Instruction. Be sure to install the 8R7105 Wire As. between the control and mounting plate to ground the control box to the frame. If an MPPS identification film is needed for a language other than English, refer to the following chart for the part number of the film for a specific language. Installation of 3E3530 Electronic Control Group [(PWM) Oil Pressure Sensor]
1. Remove the 6T4949 Oil Pressure Switch and the O-ring port adapter from the turbo oil adapter on the right rear of the engine (switch on the bottom port with 405-GY attached to it)2. Install a 3E5276 Adapter (1) in the port using a 3J7354 Seal (2) and a 6V4589 O-ring Seal (3).3. Install 3E3530 Electronic Control Group (4) [PWM Oil Pressure Sensor] onto 3E5276 Adapter (1).4. Using a 5P7854 Clip (5), loosely install the 3E3530 Control Group on the flywheel housing as shown using a 1T0720 Bolt (6) and 5P1075 Washer (7).Installation of Wiring Harnesses
Installation of 8E7966 Ether (Engine) Wiring Harness
* The 9N4537 Engine Harness on the AEIS is replaced with 8E7966 Harness Assembly.If MPPS is being installed at the same time as AEIS, substitute 8E7966 Harness Assembly for 9N4537 Harness Assembly called out in the AEIS installation Special Instructions.If MPPS is being added to an existing AEIS, disconnect the old 9N4537 Harness Assembly from the 9X0377 Control Group (water temperature sensor), 6T4361 Speed Sensor and the ether chassis harness.Install the 8E7966 Harness Assembly following the same installation

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